Ultra-high temperature oxidation resistance of a novel (Mo,Hf, W,Ti)Si2 ceramic coating with Nb interlayer on Ta substrate

In order to solve the challenge of recyclability of tantalum substrates in high temperature oxidation environments, a novel MoSi₂-WSi₂-HfSi₂-TiSi₂ composite ceramic coating containing an Nb interlayer was prepared on the surface of tantalum substrate by a three-step method. The mix ceramic silicide coating exhibited superior performance and effective protection for 10.2 h at 1800 °C, possibly due to the formation of an outer SiO₂-HfO₂-HfSiO₄ composite oxide film with low oxygen permeability, moderate viscosity and thermal expansion coefficient, as well as good self-healing ability. Furthermore, the coating successfully passed 537 thermal cycles from room temperature to 1800 °C. The presence of Nb interlayer significantly mitigated the thermal mismatch between the ceramic coating and the tantalum substrate, and the bidirectional diffusion of Nb element during the high temperature oxidation and thermal shock process further reduced the tendency of the coating to crack.     

硼酸喷雾包覆改性镍钴铝酸锂的制备及其电化学性能研究

针对镍钴铝酸锂（NCA）三元正极材料普遍存在的循环寿命差、浆料容易凝胶等缺点进行了硼酸喷雾包覆的改性。采用X 射线衍射仪（XRD）、扫描电镜（SEM）、透射电镜（TEM）及电化学测试等方法对硼酸包覆改性前后的材料性能进行了对比表征和分析。结果表明：喷雾包覆后可以在NCA正极材料表面形成一层保护层,改性后的NCA三元正极材料循环寿命有明显提升,特别是高温（45 ℃）1C/1C倍率下循环50次容量保持率由改性前的88.0%提升至改性后的95.2%,提升近7%;硼酸包覆可以改善NCA表面特性,使正极浆料稳定性大大提高。改性后的NCA正极浆料可以稳定放置168 h（7 d）,解决了NCA正极材料容易凝胶的问题。     

磷酸镁涂层高温后力学性能研究

磷酸镁涂层是一种新型、耐高温无机防火材料,同时,也是一种性能优异的工业钢结构无机防腐蚀材料。本文重点关注磷酸镁涂层在高温作用后的力学性能,通过试验系统研究了磷酸镁涂层在高温(100 ℃、200 ℃、300 ℃、400 ℃、500 ℃、700 ℃、900 ℃)作用后硬度、粘结强度等力学性能的变化,以及力学性能变化的微观机理。结果表明,高温后的磷酸镁涂层具有较好的完整性,表观无粉化、起泡、剥落和开裂等缺陷出现。相较于常温,高温后的磷酸镁涂层力学性能略有下降,其中300 ℃高温后的涂层粘结强度最低,且硬度下降最显著。此后随着温度升高,涂层力学性能有不同程度的提高。基于不同温度下微观表征和热重分析,揭示了造成磷酸镁涂层高温力学性能变化的四阶段高温演化机理。     

冰冻海水环境下混凝土表面涂层长期暴露试验研究

本文通过对暴露长达10年的表面涂层混凝土试件和青岛市胶州湾大桥实体结构进行涂层粘结强度、氯离子浓度等测试,对涂层应用在混凝土结构上的长期防护效果进行了研究。结果表明:在冰冻海水环境暴露10年后,大气区、浪溅区和水变区混凝土表面涂层的粘结强度均超过1.5 MPa,符合现行规范要求;在浪溅区和大气区环境下,涂层对海工混凝土的长期防护效果较好,但在水变区环境下涂层的防护效果相对较差;有涂层混凝土试件的表观氯离子扩散系数与无涂层混凝土在水变区环境下已无明显差别;大桥实体结构中有涂层混凝土的表面氯离子浓度较无涂层混凝土降低了2.3~3.9倍,且涂层对于实体结构的抗氯离子长期侵蚀效果稍弱于小尺寸混凝土试件。     

钾基地聚物防火涂料性能与陶瓷化研究

钢结构因具有多种优点而被广泛应用于工程建筑领域,但其在火灾高温环境下会丧失力学性能,造成结构失效,因此对钢结构进行防火保护成为关键。以偏高岭土、矿粉和憎水处理后的膨胀珍珠岩为主要原材料,模数为1.5的钾水玻璃为激发剂,制备非膨胀型钾基地聚物基防火涂料,并采用大板燃烧法研究该涂料在1 200 ℃下的防火性能;同时,对其在室温、1 000 ℃以及1 100 ℃热处理前后的力学性能、表观形貌、物相组成、微观结构演变进行了表征分析,探究地聚物在高温过程中的陶瓷化过程。结果表明:该防火涂料具有优异的防火能力,在1 200 ℃下进行2 h耐火极限试验后,钢板背面温度低于160 ℃;防火涂料在1 100 ℃高温热处理2 h后,抗压强度大幅增加至室温强度的5.8倍,达30.80 MPa;防火涂料基体的无定型地聚物相在800 ℃开始发生陶瓷化转变,1 100 ℃时生成的陶瓷相主要为钙长石、莫来石以及白榴石。     

聚氨酯掺杂铜粉涂层的电磁特征及其涂层织物的吸波性能

将掺杂了不同含量微米铜粉的聚氨酯（PU）涂料通过涂层工艺涂敷在棉织物上制成吸波涂层织物,并利用扫描电子显微镜、红外光谱和矢量网络分析仪等测试了不同铜粉含量聚氨酯涂层的介电常数、磁导率和电磁损耗等电磁性能,同时还探讨不同铜粉含量涂料对涂层织物电磁吸收性能的影响。结果表明,在 8~13 GHz 的频段范围内,随着涂层中铜粉含量增加,涂层介电常数实部与虚部均增大,铜粉具有良好的介电性能,在外加电场的作用下产生极化,对电磁波产生介电损耗;铜粉不属于磁损耗材料,对电磁波产生磁损耗较小;当铜粉的含量较低（3 %,质量分数,下同）时,涂层材料的吸波与电磁屏蔽性能较弱,当含量由5 %增加至11 %时,在9.0、10.5、12.8 GHz处反射损耗最低分别为-20.4、-28.3、-25.6 dB,有效吸收带宽分别为0.2、1.3、1.1 GHz,电磁屏蔽效能分别由12.24、16.59、21.1 dB增加至25.92 dB。     

钢丝帘布的剥离测试方法研究

针对钢丝帘布剥离测试结果的系统性不稳定情况,研究剥离力测试结果的影响因素。结果表明:利用夹持端包布提高夹持摩擦力不能改善剥离测试效果,反而导致试样水平端面硫化压力分布不均造成剥离力下降;帘布间敷贴带束胶片虽然能大幅提高剥离力,但从剥离后覆胶状态来看更多反映的是帘布间胶料的撕裂强度;剥离拉伸速率越大,胶料破坏方向越平直,剥离力有下降趋势;硫化时间太长导致的硫化返原可明显降低剥离力。     

Improving the flexural strength of porcelain by residual stress in anorthite coating

Flexural strength is an important parameter of domestic ceramics to meet the criteria for mechanized washing, filling, and sealing process in the automatic production line. In this work, the anorthite coating was prepared using calcite, silica, and alumina as raw materials. Taking the temperature with the highest matrix strength as the optimal temperature, the influences of chemical formulation on the phase composition and the coefficient of thermal expansion (CTE) of coatings were investigated. The enhancement effect of the coating with different formulations and surface number and thickness was compared. As a result, the flexural strength of the ordinary domestic ceramic body was improved due to the residual compressive stress in the coating caused by a mismatch of CTE between the coating and the matrix. At the optimal sintering temperature (1280°C), the coating with 20 mass% alumina addition has the best strengthening effect on the body, in which the thickness of the anorthite coating is approximately 50 µm and the flexural strength has increased by 64.6%, from 88 ± 4 to 144 ± 6 MPa.     

Laser pyrolyzed organosilazane-based Al/ZrO2 composite coating on stainless steel: Resulting microstructure and mechanical properties

Protective ceramic-based coatings are frequently the most suitable solutions for problems like corrosion and wear. It has been shown that the precursor technology is suitable for the preparation of ceramic coatings by pyrolysis in a furnace. However, the required high temperature for the preparation of the ceramic coatings limits this approach to high temperature-resistant substrates. A very innovative approach to overcome this restriction is the use of laser radiation as a thermal source for the pyrolysis of the preceramic polymer. In this paper, we report on a coating system, for steel substrates, consisting of a polysilazane (Durazane 2250) bond coat and a hard and dense top-coat composed of an organosilazane (Durazane 1800) with tetragonal ZrO₂ particles and aluminum flakes as fillers pyrolyzed using Nd:YVO₄ laser. The aluminum fillers led to a significant increase in absorption of the laser energy leading to the formation of a dense coating with a thickness up to 20 μm and a mainly cellular/columnar-dendritic microstructure. The microstructure, mechanical, and tribological behaviors of these composite coatings are reported and compared to those of laser pyrolyzed glass/ZrO₂-filled polysilazane-based coatings reported in the literature.     

Effect of alloying element on microstructure,mechanical property,and oxidation resistance of Zr─Me─C (Me═Si/Y) coatings

Accident-tolerant fuels (ATFs) are proposed to provide improved safety response to a loss of coolant accident (LOCA) scenario while maintaining good operational characteristics under normal conditions. In this work, Zr─Me─C (Me═Si or Y) was proposed as candidate coatings for ATF applications. The influence of Si and Y with varied concentration on microstructural evolution, mechanical property, and oxidation resistance of Zr─Me─C coatings were investigated. Based on combined results of X-ray diffraction, scanning electron microscopy, transmission electron microscopy, and X-ray photoelectron spectroscopy, it was found that Si or Y doped ZrC_0.55 coatings presented tunable composition and microstructure. Improved air oxidation and spallation resistance were achieved with the incorporation of Me atoms, attributing to the formation of SiO₂ and ZrSiO₄ and/or the stabilization of zirconia. Under a simulated LOCA condition, decreased weight gains of 13.6 at.% Si and 22.5 at.% Y coated Zry-4 alloys were achieved. nc-ZrSiC/nc-ZrSi (13.6 at.% Si) coating exhibited enhanced mechanical property and oxidation resistance in both high-temperature air and LOCA conditions, which could be regarded as potential candidate for the applications in ATFs.