采用不同模型预测低碳Fe–Ni合金等离子熔覆层的冲击韧性

采用等离子熔覆法在Mn13高锰钢上制备了低碳Fe-Ni合金层。以熔覆电流、喷头移动速率、离子气流量和热处理温度作为输入参数,以冲击韧性作为输出参数,建立了BP(误差反向传播)神经网络模型和粒子群算法优化(PSO)BP神经网络模型,并跟冲击韧性与热处理温度之间的线性回归模型进行对比。结果表明,线性回归模型、BP神经网络模型和PSO-BP模型的平均相对误差分别为7.06%、6.12%和3.03%。PSO-BP模型的预测结果与实测值的误差较小。     

聚酯型粉末涂层附着力异常的原因分析

针对热镀锌板表面聚酯型粉末涂层附着力异常的问题,对比了涂层脱落和正常前处理的基材表面形貌、元素组成、清洁度和红外光谱,得出涂层附着力异常的原因为基材表面在喷涂前发生氧化和油污未除净,给出了相应的解决措施。     

A Strategy of Liquid-Grafted Slippery Sponges with Simultaneously Enhanced Absorption and Desorption Performances for Crude Oil Spill Remediation

Crude oil spill accidents pose a worldwide environmental threat. Oleophilic and hydrophobic absorbents that can selectively absorb oil from water have shown promising application potential in oil spill remediation. Simultaneous optimization of the absorption and desorption speed of absorbents towards oil is highly desirable for their recyclable usage, but remains a great challenge, because these two properties are generally conflicting. Here, a facile and ingenious strategy is proposed to tackle the above challenge via surface modification of porous sponges with highly flexible linear polydimethylsiloxane (LPDMS) brushes. The LPDMS brushes feature liquid-like properties at room temperature owing to its extremely low glass transition temperature, and act as a covalently-grafted lubrication layer throughout the 3D network channels of the sponge, which can minimize contact angle hysteresis and reduce friction between oil and sponge channel. Compared to the prevalent cross-linked polydimethylsiloxane (CPDMS) modification strategy, sponges modified with LPDMS brushes not only shows significantly enhanced absorption speed, but also exhibits superior desorption dynamics towards viscous crude oils. The design strategy of slippery sponges with liquid-like molecules may open a new avenue for developing advanced absorbents with simultaneously enhanced absorption and desorption performances for liquid separation and purification applications.     

Spray Coating of 2- and 3-D Solid Substrates Using a Sulfated Polysaccharide for Marine Antifouling Applications

Marine antifouling coating using functional polymers has emerged as an important tool to combat marine fouling. Owing to their natural abundance, polysaccharides represent a more sustainable option than synthetic polymers and carrageenan, a sulfated polysaccharide, is identified as a promising candidate for further research based on its excellent marine antifouling properties. However, existing research has only explored the application of carrageenan-based coatings for 2D objects, using techniques such as spin-coating. Here, a spray-coating method is proposed to apply carrageenan-based coatings to the surfaces of 2- and 3-D objects. The coated surfaces exhibit high stability under various chemical/physical stresses and high resistance to protein adsorption and marine diatom adhesion.     

Degradable Superhydrophilic Iron-Pillared Bentonite Doped with Polybutylene Adipate/Terephthalate Open-Cell Foam: Its Application in Dye Degradation,Removal of Heavy Metal Ions,and Oil–Water Separation

Development of industrialization has brought convenience to people's lives; however, it has also brought serious harm to the environment, where, water pollution is the most obvious. Here, a polybutylene adipate terephthalate (PBAT) open-cell foam doped with iron-pillared bentonite (IPB) is prepared by using sugar as a pore-forming agent and solution phase separation, and then combined with a solution dipping method to coat the foam surface with a polyacrylamide/SiO₂, which makes the PBAT foam superhydrophilic. The static adsorption effect of superhydrophilic IPB-doped PBAT open-cell foam on methylene blue (MB) and Cu²⁺ is studied. The adsorption isotherm fitting shows that the adsorption conforms to the Langmuir model and it has biased toward monolayer adsorption. The adsorption kinetics fitting confirms that the adsorption process is in line with the pseudo-second-order adsorption model, which is dominated by chemical adsorption. The modified PBAT open-cell foam has an adsorption effect on Cu²⁺; however, it has weak cyclic adsorption capacity. It shows a good cyclic adsorption ability for the cationic dye MB and it has >95% photodegradation efficiency of the MB after five time's cyclic adsorption. The superhydrophilicity makes the foam to have better applications in oil–water separation.     

3D Printing Conductive Composites with Poly(ionic liquid) as a Noncovalent Intermedia to Fabricate Carbon Circuits

In this study, a kind of imidazole type poly(ionic liquid) ([PEP-MIM]Cl) is synthesized, which can disperse carbon effectively. [PEP-MIM]Cl is used as an intermediate to coat carbon on the poly(acrylic acid)(PAA-co-MBA) via ion exchange to obtain conductive polymer composite (CPC). A series of characterizations are performed. Experiments show that carbon can be coated on the PAA-co-MBA uniformly, and compared with using carbon as filler, this method requires less carbon to achieve good conductive performance. The carbon layer on the polymer's surface is enriched via the swelling-shrinking properties of PAA-co-MBA according to the SEM images. Furthermore, in combination with 3D printing technology, PAA-co-MBA can be designed into different shapes to achieve various functions such as pressure-sensing element. Finally, a new type of CPC named carbon clad polymeric laminate (CCPL) is prepared by using the carbon coating method and 3D printing technology. It has the potential to replace copper clad laminate (CCL) and printed circuit board (PCB), to a certain extent. This technology expands the preparation method and application of the CPC such as flexible and wearable conductive fabrics.     

Processing of yttria partially stabilized zirconia thermal barrier coatings implementing a high-power laser diode

Several studies have been undertaken recently to adapt yttria partially stabilized zirconia (YPSZ) thermal barrier coating (TBC) characteristics during their manufacturing process. Thermal spraying implementing laser irradiation appears to be a possibility for modifying the coating morphology. This study aims to present the results of in situ (i.e., simultaneous treatment) and a posteriori (i.e., post-treatment) laser treatments implementing a high-power laser diode. In both cases, the coatings underwent atmospheric plasma spraying (APS). Laser irradiation was achieved using a 3 kW, average-power laser diode exhibiting an 848 nm wavelength. Experiments were performed to reach two goals. First, laser post-treatments aimed at building a map of the laser-processing parameter effects on the coating microstructure to estimate the laser-processing parameters, which seem to be suited to the change into in situ coating remelting. Second, in situ coating remelting aimed at quantifying the involved phenomena. In that case, the coating was treated layer by layer as it was manufactured. The input energy effect was studied by varying the scanning velocity (i.e., between 35 and 60 m/min), and consequently the irradiation time (i.e., between 1.8 and 3.1 ms, respectively). Experiments showed that coating thermal conductivity was lowered by more than 20% and that coating resistance to isothermal shocks was increased very significantly.     

Microstructure evolution of cold-sprayed coating during deposition and through post-spraying heat treatment

The microstructural features of cold-sprayed coatings were investigated using Cu, Ti and Zn feedstocks by optical microscopy, scanning electron microscopy and transmission electron microscopy to reveal the microstructure evolution mechanisms in cold spray. Four typical effects including tamping, refinement, impact-induced fusion and annealing were examined on microstrueture. It is found that the microstructure of cold spray coating is remarkably influenced by spray materials. Ti coatings consist of evident porous layer and Cu coatings present a limited porous layer only near the surface. It is clear that the successive tamping effect and dynamic refinement of grains significantly influence the microstructure evolution of cold-sprayed coating. The tamping effect leads to the densification of porous coating layer gradually and the refinement effect leads to the formation of fine microstructure. It is considered that the large difference in the formation of porous layer is attributed to the dynamic impact pressure and hardenability of materials. It is also found that the impact-induced fusion during deposition of Zn coating can also modify the interfacial microstructure between particles in cold spray coating. Moreover, the nanocrystalline phase can be formed at the interfaces among particles resulting from the localized melting of the interfaces and tamping effect. Furthermore, the annealing treatment can modify the microstructure and property of a cold-sprayed coating.     

粘结剂对镍基复合粉末及涂层性能影响研究

本文对比分析了四种不同粘结剂制备的镍铬铁铝氮化硼复合粉末及涂层性能, 结果表明： A3 粘结剂的固 化性能和热降解性能与镍铬铁铝氮化硼复合粉末的粉末制备工艺及喷涂工艺匹配性良好, 制备的复合粉末的形貌 和性能较优, 以此制备的封严涂层组织均匀, 硬度为 62 HR15Y, 结合强度为 7.99 MPa, 耐盐浴腐蚀性能良好。     

LaMgAl11O19-La2Ce2O7 复合陶瓷的高温相稳定性

La2Ce2O7(LC) 和 LaMgAl11O19(LMA) 是两种新型热障涂层材料。 LC 具有优良的热物理及抗腐蚀性能, 但 其断裂韧性差。 LMA 具有良好的综合性能, 特别是力学性能优良。 基于复合材料设计理念, 为充分利用 LC 和 LMA 的优势, 本文探究了制备 LMA-LC 双相复合陶瓷的可行性。 采用高温固相法合成了 LMA 和 LC 粉末, 重 点研究了 LMA 和 LC 的高温稳定性, 初步研究了 LMA-LC 复合陶瓷块材的力学性能。 结果表明： LMA 和 LC 在 高温下发生了化学反应, 反应程度随温度升高而加剧, 主要反应产物为 LaAlO3, 其在低温下的铁弹性可能是复 合陶瓷在室温下具有良好力学性能的原因。