陶瓷转化工艺在空调镀锌钢板涂装中的应用

介绍一种新型陶瓷转化工艺在空调镀锌钢板的粉末喷涂中的应用.通过转化膜的晶相、附着力及盐雾试验表征,对预转化板的现有工艺进行控制.盐雾试验结果表明,预转化镀锌钢板经过弱碱性脱脂剂清洗,经陶瓷转化后与粉末涂料结合,可以得到良好耐蚀性和附着力强的膜层.     

15CrMo钢的高温时效性能的变化规律及计算模型

根据现有标准DL/T 787-2001提供的数据分析了随温度和球化等级的改变,15CrMo钢的碳化物相中钼元素含量、抗拉强度、屈服强度、伸长率、断面收缩率以及硬度的变化规律,同时建立了相关计算模型,并且预测出球化等级为1.5,2.5,3.5和4.5级所对应的性能参数值.此外还分别给出了依据常温抗拉强度、屈服强度、布氏硬...     

Effect of microstructure on non-linear behavior of ultrasound during low cycle fatigue of pearlitic steels

Influence of microstructural changes on the second harmonics of sinusoidal ultrasonic wave during low cycle fatigue (LCF) deformation in pearlitic steel was studied. Fatigue tests were interrupted and at every interruption, non-linear ultrasonic (NLU) parameter (β) was determined. Microstructures of cyclically deformed specimens at various cycles were examined by transmission electron microscopy (TEM). The variation of β with fatigue cycles was correlated with the microstructural changes and the results were explained through the variation in dislocation morphology and carbon content of the steel.     

Composition and orientation effects on the final recrystallization texture of coarse-grained Nb-containing AISI 430 ferritic stainless steels

Composition and orientation effects on the final recrystallization texture of three coarse-grained Nb-containing AISI 430 ferritic stainless steels (FSSs) were investigated. Hot-bands of steels containing distinct amounts of niobium, carbon and nitrogen were annealed at 1250 °C for 2 h to promote grain growth. In particular, the amounts of Nb in solid solution vary from one grade to another. For purposes of comparison, the texture evolution of a hot-band sheet annealed at 1030 °C for 1 min (finer grain structure) was also investigated. Subsequently, the four sheets were cold rolled up to 80% reduction and then annealed at 800 °C for 15 min. Texture was determined using X-ray diffraction and electron backscatter diffraction (EBSD). Noticeable differences regarding the final recrystallization texture and microstructure were observed in the four investigated grades. Results suggest that distinct nucleation mechanisms take place within these large grains leading to the development of different final recrystallization textures.     

On deformation twinning in a 17.5% Mn-TWIP steel: A physically based phenomenological model

TWinning Induced Plasticity (TWIP) steel is a typical representative of the 2nd generation advanced high strength steels (AHSS) which exhibits a combination of high strength and excellent ductility due to the deformation twinning mechanisms. This paper discusses the principal features of deformation twinning in faced-centered cubic austenitic steels and shows how a physically based macroscopic model can be derived from microscopic-level considerations. In fact, a dislocation-based phenomenological model, with internal state variables including dislocation density and micro-twins volume fraction describing the microstructure evolution during deformation process, is proposed to model the deformation behavior of TWIP steels. The originality of this work lies in the incorporation of a physically based model on twin nucleation and volume fraction evolution in a conventional dislocation-based approach. Microstructural level experimental observations with scanning electron microscope (SEM) and transmission electron microscope (TEM) techniques together with the macroscopic quasi-static tensile test, for the TWIP steel Fe-17.5 wt.% Mn-1.4 wt.% Al-0.56 wt.% C, are used to validate and verify the modeling assumptions. The model could be regarded as a semi-phenomenological approach with sufficient links between microstructure and the overall mechanical properties, and therefore offers good predictive capabilities. Its simplicity also allows a modular implementation in finite element-based metal forming simulations.     

Mechanical stabilisation of retained austenite in δ-TRIP steel

Recent research suggests that extraordinary combinations of strength and ductility can be achieved in the so-called δ-TRIP steels, which contain ferrite, bainite and austenite. A part of the reason for the ductility of almost 40% elongation at a strength of some 900 MPa, is believed to be the optimal stability of the austenite to plastic deformation. We demonstrate here that mechanical stabilisation plays an important role in preserving the austenite to large plastic strains.     

The effect of stress relaxation loading cycles on the creep behaviour of 2.25Cr-1Mo pressure vessel steel

This paper investigates the effects of repeated stress relaxation loadings and post stress relaxation creep to assess the stress relaxation-creep interaction and microstructural evolution of 2.25Cr-1Mo steel. Prior to creep testing, the microstructure of the material subjected to stress relaxation exhibited a structure which was non-conservative in predicting the remaining creep life of the material. The results obtained in the test program showed that the damage due to the effects of stress relaxation was crucial and had a significant effect on the creep life of this material. The study has also shown that the extent of metallurgical degradation, due to stress relaxation, may not be evident through microstructural assessment. Consequently, established life assessment procedures may not represent conservative estimates of remaining life because the microstructural indicators of damage, due to stress relaxation, are not evident.The effects of stress relaxation on the creep properties of ferritic pressure vessel steel are life limiting for critical high temperature power generation plant. In this study a comprehensive test program has been undertaken to assess the interaction of stress relaxation with creep and microstructural evolution in 2.25Cr-1Mo steel.     

Interface microstructure evolution of dissimilar friction stir butt welded F82H steel and SUS304

The dissimilar butt welded joint of reduced-activation ferritic/martensitic steel (RAF/M) F82H and austenite stainless steel (AISI304 (SUS304)) were studied by friction stir welding. The effect of the position of the steels and tool plunging was considered in order to prohibit the mixing of the F82H and SUS304. When the dissimilar butt welding was performed such that the F82H plate was on the advancing side and the tool was plunged on the F82H side, defect-free joints could be successfully fabricated. Optical microscopy and EDX analysis were used to characterize the dissimilar joint microstructures and the interface. It was confirmed that the dissimilar joint formed no mixed structure and inter-metallic compounds.     

Development of the heating and forming strategy in compound forging of hybrid steel‐aluminum parts

In times of increasing energy costs automotive light weight construction is gaining more importance. The production of hybrid compounds by forging is a promising method for manufacturing functional parts by applying resource‐saving process steps. The mechanical properties of these parts can be specifically adapted to the requirements. In compound forging of steel‐aluminum parts the two materials need to be heated to different forming temperatures. In this paper, the challenges and their methods for the development of a heating and forming strategy based on different material characteristics are presented.     

热轧带钢卷及型钢全自动捆扎机的创新设计

在考察了国内现有热轧带钢卷与型钢生产线的捆扎现状以及研究了国内外多种钢材打捆机的基础上,研制了一种全新的带钢卷、型钢全自动捆扎机。详细介绍了该捆扎机的整体结构;系统阐述了该捆扎机主要组成部分以及性能原理。该捆扎机结构巧妙,易于操作和维护,能适应各种恶劣的工作环境。