Digital Twin-driven machining process for thin-walled part manufacturing

Thin-walled parts are widely used in the aerospace, shipbuilding, and automotive industry, but due to its unique structure and high accuracy requirements, which leads to an increase in scrapped parts, high cost in production, and a more extended period in the trial machining process. However, to adapt to fast production cycles and increase the efficiency of thin-walled parts machining, this paper presents a Digital Twin-driven thin-walled part manufacturing framework to allow the machine operator to manage the product changes, make the start-up phases faster and more accurate. The framework has three parts: preparation, machining, and measurement, driven by Digital Twin technologies in detail. By establishing and updating the workpiece Digital Twin under a different status, various manufacturing information and data can be integrated and available to machine operators and other Digital Twins. It can serve as a guideline for establishing the machine tool and workpiece Digital Twin and integrating them into the machining process. It provides the machine operator opportunities to interact with both the physical manufacturing process and its digital data in real-time. The digital representation of the physical process can support them to manage the trial machining from different aspects. In addition, a demonstrative case study is presented to explain the implementation of this framework in a real manufacturing environment.     

ACS运动控制器运动实时暂停功能的实现方法

提出了一种ACS运动控制器运动实时暂停功能的实现方法。该方法通过将大的程序段按时间细分成细小段轨迹运动程序,然后在各细小段轨迹运动程序之间加入条件控制语句,使各细小轨迹运动程序段逐条载入到运动命令队列中,从而有效控制整个程序的运行,实现运动实时暂停功能。该方法已在基于ACS运动控制器的卷簧机数控系统中得到应用,取得了理想的运动实时暂停效果,且未出现明显的累积误差。     

基于CPLD的系统硬件看门狗设计

基于以DSP芯片TMS320F2812为核心的数字伺服控制器,以国微电子公司的SM1032国产CPLD(兼容Lattice公司的ispLSI 1032)为载体,设计了专用的系统硬件看门狗模块,具备识别DSP软件初始化时序、自由定制看门狗时序等功能。通过对伺服控制器上电及工作运行时序的分析、仿真和实验验证,确定了硬件看门狗功能模块的设计方案,并给出了实验结果。     

Soft computing approach to fault diagnosis of centrifugal pump

Fault detection and isolation in rotating machinery is very important from an industrial viewpoint as it can help in maintenance activities and significantly reduce the down-time of the machine, resulting in major cost savings. Traditional methods have been found to be not very accurate. Soft computing based methods are now being increasingly employed for the purpose. The proposed method is based on a genetic programming technique which is known as gene expression programming (GEP). GEP is somewhat a new member of the genetic programming family. The main objective of this paper is to compare the classification accuracy of the proposed evolutionary computing based method with other pattern classification approaches such as support vector machine (SVM), Wavelet-GEP, and proximal support vector machine (PSVM). For this purpose, six states viz., normal, bearing fault, impeller fault, seal fault, impeller and bearing fault together, cavitation are simulated on centrifugal pump. Decision tree algorithm is used to select the features. The results obtained using GEP is compared with the performance of Wavelet-GEP, support vector machine (SVM) and proximal support vector machine (PSVM) based classifiers. It is observed that both GEP and SVM equally outperform the other two classifiers (PSVM and Wavelet-GEP) considered in the present study.     

A Universal Method of Scientific Inquiry

A paradigm of scientific discovery is defined within a first-order logical framework. Within this paradigm, the concept of successful scientific inquiry is formalized and investigated. Among other results, it is shown that a simple method of scientific inquiry is universal in the sense that it leads to success on every problem for which success is in principle possible.     

基于ASM的混合式情境感知共享机制研究

移动的用户能够方便地访问分布在普适计算环境中的传感器,进而获得情境信息,是情境感知系统的核心目标。本文提出了一种融合分布式P2P和Publish/Subscribe模式的混合式情境感知共享机制,基于抽象状态机对该机制的高鲁棒和可扩展的特性进行设计和规约,并采用AsmL测试工具生成有限状态机验证该机制的有效性和合理性,表明该机制可满足动态的分布式情境感知系统要求。     

数控机床光栅尺部分故障实例分析

本文通过数控机床的故障实例，分析了光栅故障现象及原因和解决的办法。     

辊底式退火炉的炉体改造

分析了辊底式退火炉存在的问题，提出改进措施及改造后节能效果。     

提高高铬白口铸铁磨球冲击抗力的技术关键

当高铬白口铸铁含铬量为18%～28%,Cr/C值是8￣9,铸铁的显微组织是回火马氏体 少量残余奥氏体(<5%) M7C3碳化物,则磨球具有高的冲击韧性和断裂韧性K1C,具有高的冲击抗力,表现出低的冲击剥落量。     

200MW汽轮机焊接隔板检查与加固技术

阐述了200MW汽轮机焊接隔板变形这一在国内电站中多次出现的问题,以及由于隔板变形而对机组带来的危害.强调了在隔板发生严重变形时对隔板进行焊接加固的必要性,概述了隔板检查方法,包括隔板表面缺陷、内部缺陷、通流间隙、挠曲变形等的检查,以及隔板加固的工艺要点.