高能喷丸过程中的物质转移现象

采用高能喷丸技术在铝合金表面制备出纳米晶结构层，利用金相显微镜（OM），扫描电子显微镜（SEM／EDS），透射电子显微镜（TEM）及X射线衍射仪（XRD）等设备对高能喷丸铝合金表面层的显微结构及成分进行分析。结果表明：在高能喷丸表面纳米化过程中，弹丸中的Fe，cr原子在强制机械力的作用下转移进入铝合金表面，在材料表层约30μm的深度范围内形成分布不均匀的合金化层。这可能是纳米晶体中大量界面的形成使合金元素原子能够快速扩散和偏聚的结果。     

金属热塑性成型数值模拟中的时空耦合算法

提出一种应用于金属热塑性成型数值模拟中的时空耦合算法。将热力交织的非稳定非均质问题在时间和空间上分解开来,变成瞬间的稳定、均质问题和热力承转反馈的递推过程,并且能够进行各种关联成型行为的穿插计算,为成型模拟提供了更大的发展空间。     

Evaluation of Surface Residual Stresses in Friction Stir Welds Due to Laser and Shot Peening

The effects of laser, and shot peening on the residual stresses in friction stir welds (FSW) has been investigated. The surface residual stresses were measured at five different locations across the weld in order to produce an adequate residual stress profile. The residual stresses before and after sectioning the coupon from the welded plate were also measured, and the effect of coupon size on the residual stress relaxation was determined and characterized. Measurements indicate that residual stresses were not uniform along the welded plate, and large variation in stress magnitude could be exhibited at various locations along the FSW plate. Sectioning resulted in significant residual stress relaxation in the longitudinal direction attributed to the large change in dimensions in this direction. Overall, laser and shot peening resulted in a significant reduction in tensile residual stresses at the surface of the specimens.     

汽车覆盖件成形过程数值模拟研究

本文介绍汽车覆盖件成形过程有限元模拟两个软件ＩＴＡＳ—３Ｄ和ＤＹＮＡＭＩＣ的最新研究成果，基本原理和有关接触搜索、摩擦和拉伸筋模型等关键技术。并有两个应用实例     

CIM技术在塑性成型工程的应用

本文根据国外ＣＩＭ技术发展的概况，针对塑性成形工程的特点，提出了塑性成形工程中实施ＣＩＭＳ技术应用和研究的几个重要的方向，同时，从系统集成的角度，指出基于知识集成的智能制造系统应是ＣＩＭＳ进一步发展的重点，最后，对这类系统建模的基本技术与方法进行了讨论。     

喷射成形技术在钢铁材料中的应用

本文简要介绍了喷射成形技术的原理、特点及其在钢铁材料中的应用概况 ,综述了各种喷射成形钢铁材料的研究现状及其产品发展状况     

多通管塑挤胀形工艺的力学分析

讨论了以聚氨酯橡胶棒为胀形介质，采用塑挤胀形复合工艺把无缝管坯一次成形为多通管成品的加工方法，分析了多通管塑挤胀形过程，提出了“应变样条”分析法，进而分析了典型剖面上应力应变状态，讨论了成形力间应具备的合理的数值关系，以使变形区处于最有利于变形的超高的静水压力和合适的偏应力状态，获得尽可能长的支管。     

板料成形优化技术进展与质量工程研究

板料成形过程的优化研究对于改进模具设计、提高产品质量具有重要意义。综述了板料成形工艺优化的研究现状。考虑到在有约束的设计优化中,最优结果常位于约束边界附近,随机因素的波动易导致产品质量不稳定甚至失效,难以保持产品的可靠性和稳健性。为此,本文应用质量工程学中的6σ理念,提出了基于数值模拟的板料成形6σ稳健设计优化方法。     

An Incremental Roll Forming Process for Manufacturing Doubly Curved Sheets from General Quadrilateral Sheet Blanks with Enhanced Process Features

In order to manufacture a doubly curved sheet metal effectively, a flexible incremental roll forming process has been developed by adopting the advantages of the incremental forming process and the roll forming process by combining inherent flexibility of the incremental forming process and continuous deformation of the roll forming process. In the proposed roll forming system, a newly designed gripper system is attached in order to achieve automation and more precision manufacturing of the required sheet intended double curvature. The forming method has been further enhanced to form general quadrilateral blanks (including a square, a rectangle, a symmetrical trapezoid and an asymmetrical trapezoid, etc.) into doubly curved shapes by controlling the forming schedule developed by various experiments.     

Effects of temperature and blank holding force on biaxial forming behavior of aluminum sheet alloys

Biaxial forming behavior is investigated for three aluminum sheet alloys (Al 5182 containing 1% Mn (5182+Mn), Al 5754, and 6111-T4) using a heated die and punch in the warm forming temperature range of 200–350 °C. It is found that, while all three alloys exhibit significant improvement in their formability compared with that at room temperature, the non-heat-treatable alloys 5182 + Mn and 5754 give higher part depths than that of heat-treatable 6111-T4. The formability generally increases with decreasing BHP (BHP), but increasing the forming temperature and/or BHP minimizes the wrinkling tendency and improves the forming performance. The stretchability of the sheet alloys increase with increasing temperature and increasing BHP. For the alloys and forming conditions involved in the current study, the formability, measured in terms of part depth, comes mainly from the drawing of metal into the die cavity, although stretching effects do influence the overall forming behavior. The optimum formability is achieved by setting the die temperature 50 °C higher than the punch temperature to enhance the drawing component. Setting the die temperature higher than the punch temperature also improves the strain distribution in a part in such a manner that postpones necking and fracture by altering the location of greatest thinning.