小型球铁件的收缩特点及其补缩工艺

根据国内外有关研究结果，阐述了球墨铸铁件冷却凝固过程中的体积变化规律，建立了球墨铸铁的收缩和膨胀模型，用以分析球墨铸铁小件的缩孔缩松形成机理。以轮毂铸件为例提出了防止缩孔缩松缺陷的工艺措施。     

热流道板的流道设计

介绍了热流道注射模流道板上流道的布置 ,简述了自然平衡和流变学平衡两种流道设计原理 ,此原理保证充模熔体有合理的剪切速率和允许的压力损失。举例说明了流变学平衡计算流道截面尺寸的方法     

用于机床进给系统的双向驻波直线超声电机

近年来超声电机在机床进给系统中的应用越来越广泛，针对于传统贴片式驻波型超声电机效率低，功率小，不利于在进给系统中应用的现状，文章提出一种利用夹心式弯振换能器的激励弯曲驻波的驻波直线超声电机。运用振动理论分析了电机的致动原理：通过激励两种不同谐振频率的弯曲驻波，并结合驱动齿的合理分布，可实现双向运动。采用有限元法确定其具体结构尺寸，并验证了各驱动齿端部振动轨迹为倾向一致的斜线。制作了样机并测定了其机械输出特性，达到如下指标：最大推力14N，最高速度180mm／s。     

漏斗式自动送料弯曲模设计

介绍了在通用冲床上使用的漏斗式自动送料弯曲模的结构形式、工作过程和设计要点。该模具采用漏斗式半自动送料装置,用于弯制各种V形、U形和弓形工件,适合大批量生产。     

A COMPREHENSIVE MODEL OF LASER CLADDING BY POWDER FEEDING

A novel model was presented to predict the evolutionary development of cladding layer,and a method based on Lambert-Beer theorem and Mie‘s theory was adopted to treat the interaction between powder stream and laser beam. By using the continuum model and enthalpy-porosity method, the fluid flow and heat transfer in solid-liquid phase change system were simulated. The commercial software PHOENICS, to which several modules were appended, was used to accomplish the simulation. Numerical computation was performed for Stellite 6 cladding on steel, the obtained results are coincident with those measured in experiment basically.     

基于单片机的在线颗粒分析仪智能控制系统设计

针对国内粉末生产过程中粒度分布检验的滞后性,提出了在线颗粒分析仪智能控制系统设计。通过控制采样速度和喂料速度实现样品的在线分析,并实现分析数据的实时采集和传输,实现在线监控。实验结果表明,该系统测试范围达到4-300μm,可持续工作8小时,延时小于1分钟,测试准确度,重复性均达到在线控制的需要。     

船舶柴油机供油提前角云控制模型研究

船舶柴油机作为船舶动力装置,对航运经济有非常重要的支持作用.但是,由其产生的排放污染不容忽视,而且越来越为严重.云是语言值表示的某个定性概念与其定量表示之间的不确定性转换模型.基于云模型的定性知识推理,以概念为基本表示,从数据库中挖掘出定性知识,构造规则发生器.多条定性规则构成规则库,当输入一个特定的条件激活多条定性规则时,通过推理引擎,实现带有不确定性的推理和控制.通过将云控制技术应用于船舶柴油机供油提前角的控制,从而达到控制NOx排放量的目的.并经仿真验证了该方法的正确性.     

新型智能宠物喂养系统的设计与实现

本设计突破目前国外同类产品采用的机械模式,而以触摸显示屏,作为显示和输入设备,在简化操作界面的同时,不但提高了用户交互界面的美观性,也为系统实现智能化提供了可能。传感器件选择目前技术已经非常成熟的悬臂梁式称重传感器,大大节省了成本。微型电磁阀可快速控制水流的通断。微型电动推杆,则通过两个固态继电器,实现伸缩控制。     

Study of tool trajectory in blisk channel ECM with spiral feeding

Electrochemical machining (ECM) plays an important role in blisk manufacturing. There are two steps in blisk ECM: machining of channels and precise shaping of blade profiles. In channel machining, channels are machined in the workpiece with allowance left to the following process. Therefore, the main aim of channel machining with ECM is to improve the allowance distribution. With this aim, a new ECM method for blisk channels, spiral feeding ECM, is developed in which the cathode feeds from blade tip to hub along with rotation motion around its axis. Through this combined motion, twisted channels are produced in the workpiece. The relationship between feed position and rotation angle is presented in the form of a mathematical model. Experiments with a feed rate of 1 mm/min confirm that spiral feeding ECM is feasible and efficient. Compared with radial ECM, the allowance differences in blank back and blank basin decrease by 32.7% and 33.6%, respectively. The surface roughnesses Ra in blank back, blank basin, and hub are 0.358, 0.308, and 0.102 µm, respectively. Thus, the allowance distribution is improved to be more uniform considerably and the surface quality is relatively high.     

Disc cutters plane layout design of the full-face rock tunnel boring machine (TBM) based on different layout patterns

The quality of plane layout design of the disc cutters for the full-face rock tunnel boring machine (TBM) directly affects the balance of force distribution on the cutter head during the excavating. Various layout patterns have been adopted in practice during the layout design of the disc cutters. Considering the engineering technical requirements and the corresponding structure design requirements of the cutter head, this study formulates a nonlinear multi-objective mathematical model with multiple constraints for the disc cutters plane layout design, and analyses the characteristics of a multi-spiral layout pattern, a dynamic star layout pattern and a stochastic layout pattern. And then a genetic algorithm is employed to solve a disc cutters’ multi-spiral layout problem, and a cooperative co-evolutionary genetic algorithm (CCGA) is utilized to solve a disc cutters’ star or stochastic layout problems. The emphasis was put on the study of superiority of three different layout patterns. Finally, an instance of the disc cutters’ plane layout design was solved by the proposed methods using three different kinds of layout patterns. Experimental results showed the effectiveness of the method of combining the mathematical model with the algorithms, and the pros and cons of the three layout patterns.