化学气相沉积法制备碳化铬薄膜的研究

以三（2,2,6,6-四甲基-3,5-庚二酮）化铬为前驱体,采用化学气相沉积（CVD）法在氧化铝（Al₂O₃）陶瓷基板上制备碳化铬（Cr₃C₂）薄膜,其中沉积温度为723 K至923 K,沉积时间为1 200 s。研究了不同沉积温度对Cr₃C₂薄膜的相组成、择优取向、宏观表面、微观结构及电学性能的影响。结果表明,在723 K至923 K下制备得到具有高度（130）择优取向的Cr₃C₂薄膜。随着沉积温度的升高,Cr₃C₂薄膜表面先由光滑变粗糙,后逐渐变光滑;薄膜晶粒呈椭球型生长;薄膜的厚度先增加后减小,从而导致电阻先减小后增大。在798 K时制备得到厚度最大且电阻最小的（130）择优取向的最佳Cr₃C₂薄膜。同时,在实验条件下Cr₃C₂薄膜表面存在少量的碳和Cr₂O₃。     

Effect of Ca2+ and Mg2+ ions on the sintering and spectroscopic properties of cr-doped yttrium aluminum garnet ceramics

In this work, we investigated the effects of Ca²⁺ and Mg²⁺ ions and annealing temperature on the spectroscopic parameters of chromium-doped yttrium aluminum garnet ceramics (Cr:YAG). Samples were obtained with either a separate or a simultaneous addition of calcium and magnesium oxides. To achieve this, aqueous suspensions were prepared using Y₂O₃, Al₂O₃, Cr₂O₃, MgO, and CaO high-purity powders as raw materials. The obtained suspensions were freeze-granulated, pressed into pellets, debinded, and subjected to reactive sintering in vacuum at 1715°C for 6 h. Each material was annealed in air with temperatures between 1300 and 1700°C. Samples were also compared to Cr:YAG ceramics with the addition of silica as a sintering aid. All the materials obtained were then exposed to 445 nm excitation, and emission spectra in the visible and infrared wavelengths were recorded. The results showed that the emission spectra of Cr:YAG ceramics varied according to the annealing conditions: as-sintered samples exhibited strong emissions of around 680 nm and, after air annealing, of around 1400 nm. This phenomenon is attributed to the Cr³⁺→Cr⁴⁺ transition. Samples doped solely with MgO exhibited the highest emission intensity in the infrared region. Thus, Mg²⁺ ions provided the best conversion efficiency of chromium ions.     

25Cr2Ni4MoV钢转子轴颈损伤修复工艺研究

汽轮发电机运行过程中,转子轴颈磨损拉伤的情况较为普遍,采用微弧冷焊技术可以实现对损伤部位的修复。针对25Cr2Ni4MoV材料转子,通过焊接工艺试验和试样性能检测,得到一种可靠的微弧冷焊工艺;并通过对焊缝无损检测标准和焊后尺寸恢复工艺的研究,形成了一套完善的轴颈损伤修复工艺方案。     

GCr15SiMn轴承钢中大尺寸TiN生成与控制

 以西宁特钢EAF→LF→VD→IC工艺路线生产GCr15SiMn轴承钢为研究背景,采用矿物解离分析仪、夹杂物自动分析系统、化学分析及X射线荧光光谱仪等检测手段与热力学计算相结合的方法,研究了铸锭中大尺寸TiN夹杂物的析出机理,分析了冶炼阶段钢液中钛含量增加的原因,并提出了相应的改进工艺。通过对轴承钢中残余钛、氮含量的热力学计算,发现大尺寸TiN主要是在凝固过程中析出和长大,降低冶炼过程中钛含量是控制TiN生成的主要途径。对原工艺冶炼过程钛含量变化进行分析,钢液中钛增量主要发生在EAF出钢→LF结束阶段,其中52%钛增量来自于炉渣。为了避免炉渣中钛进入钢液,借助于七元炉渣CaO-SiO₂-MgO-FeO-Al₂O₃-MnO-TiO₂与钢液之间平衡的钛分配比(LTi)模型,计算了铝含量和炉渣中CaO含量对LTi 的影响,预测了最佳的平衡炉渣成分。结果表明,适当降低铝含量和炉渣中CaO含量可以提高渣-钢之间的钛分配比,降低钢液的钛含量;当铝质量分数为0.015%～0.025%、CaO质量分数为50%～55%时,其他炉渣组元的最佳成分(质量分数)为18%～24% Al₂O₃和12%～17% SiO₂。此外,定量描述了不同LTi条件下EAF下渣量与LF终点钛含量的关系。最后,采用“低炉渣碱度、低铝含量以及严格控制电炉下渣量”的改进措施进行了优化试验,优化后冶炼终点钛质量分数可控制在小于0.002 0%,铸锭TiN平均数密度可由原工艺的2.09个/mm2降低至0.73个/mm2,且TiN尺寸几乎都小于10 μm。     

圆坯连铸GCr15SiMn的成分偏析和接触疲劳寿命研究

利用金属原位分析技术和钻孔化学分析方法对高淬透性轴承钢GCr15SiMn的Φ450 mm连铸圆坯和Φ130 mm圆钢的C、Si、Mn、Cr元素横截面的分布情况进行分析。采用推力片式接触疲劳试验机进行了材料的接触疲劳寿命测试。结果表明：GCr15SiMn连铸圆坯C元素的偏析倾向较大,易产生中心正偏析,而Cr、Si、Mn元素的偏析倾向较小。通过采取稳定低过热度浇铸、三段强电磁搅拌等措施,铸坯的中心碳偏析得以改善。采用(1240±20)℃×5 h高温扩散、初轧首道次变形量≥90 mm大变形轧制的Φ130 mm圆钢的碳偏析可以得到进一步的改善,试验钢在5.3GPa高应力负载下的接触疲劳额定寿命L₁₀达到3.58×10⁶次,接近电渣重熔钢的水平。     

轴承钢GCr15的恒温相变超塑性

研究了ＧＣｒ１５钢在Ａｃ１相变点附近的恒温超塑性特性与变形温度的关系。结果表明，与一些材料一样，该钢也存在恒温相变超塑性现象。当初始应变速率为２．５×１０＾－４ｓ＾－１时，经预调质处理的ＧＣｒ１５钢试样，在７４８℃进行超塑性拉伸试验获得最大延伸率达８００％，流动应力为２４ＭＰａ。与已有的同类研究结果相比，其延伸率提高了２００％以上。     

1Cr18Ni9Ti不锈钢氮离子注入层超显微硬度的研究

应用超显微硬度计测定１Ｃｒ１８Ｎｉ９Ｔｉ奥氏体不锈钢氮离子注入层的硬度，并用Ａｕｇｅｒ电子能谱仪（ＡＥＳ）及高精度轮廓仪测定氮离子注入层氮浓度分布及深度．结果表明：在９０ｋｅＶ，３ｘ１０~１７Ｎ＋／ｃｍ~２注入时．共注入层深度为０．１８μｍ、用１ｍＮ载荷侧得本征硬度ＨＶ为３．４７ＧＰａ，比非注入态表面硬度提高三倍之多，合理的试验载荷应≤ｌｍＮ（０．１ｇ）．     

机械合金化Al—12Ti—6Nb合金的热稳定性

将机械合金化（ＭＡ）Ａｌ－１２Ｔｉ－６Ｎｂ合金在５５０℃下空气中长时间暴露后，用光学显微镜和电子探针对其组织结构变化进行了观察与分析，测定了维氏硬度。结果表明，ＭＡＡｌ－１２Ｔｉ－６Ｎｂ表现出良好的热稳定性，在５５０℃下暴露２００ｈ后，Ａｌ３Ｔｉ中的亚稳的α－Ｔｉ核才全部转变为Ａｌ３Ｔｉ，Ａｌ３Ｔｉ颗粒随之粗化，饼状的Ａｌ３Ｔｉ变成椭球体；Ａｌ３Ｔｉ颗粒的粗化是通过Ｔｉ，Ａｌ原子扩散所控制的α－Ｔ     

Microstructural evidence for short-circuit oxygen diffusion paths in the oxidation of a dilute Ni-Cr alloy

A comparative study of high-temperature oxidation of Ni containing 1 at.% Cr and pure Ni was carried out. Instead of the conventional kinetics study using thermogravimetry, a microlithographic marker experiment was designed. Observation of the markers using cross-sectional TEM and SEM has revealed striking differences in the scale morphology, microstructures, and oxidation mechanisms between pure Ni and the Cr-doped Ni substrates. In particular, the results suggest that a small addition of Cr promotes significant inward transport of oxygen. Marker experiments revealed that NiO grown on pure Ni is wholly attributable to outward-cation diffusion. In contrast, NiO grown on Ni–1 at.% Cr exhibited formation of a substantial inner layer having a submicron grain size, established by the markers to have formed from oxygen ingress. For pure Ni, voids were observed to be distributed only within oxide grains. In contrast, for Ni containing 1 at.% Cr, elongated pores formed extensively along oxide-grain boundaries. Formation of new fine-grain oxide in these pores was observed to have sometimes completely resealed the void. It is, therefore, proposed that the transport of oxygen in the case of oxide scale grown on Ni–1 at.% Cr occurs via voids (pores) formed by vacancy coalescence at the grain boundaries.     

Microstructure and mechanical properties of high strength as—cast Ti—15—3 alloy

The effects of heat treatment and solidification cooling rate on the microstructure and mechanical properties of as-cast Ti-15-3 alloy prepared by induction skull melting method were investigated.Results show that the microstructure of as-cast Ti-15-3 alloy changes from the features of simplified and larger size of beta grains to finer grain size with increasing solidification cooling rate.After solution treatment and different ageing treatment,alpha phase precipitates in grains interior as well as in grain boundaries.Due to the modification of the precipitate phase,the tensile stength and elongation of the alloy are improved simultaneously.A good combination of the values of 1.406GPa of σb and 4.5% of δ was obtained,which will be satisfied the use of this kind of alloy in critical areas.