数控系统现场总线通信效率的改进

根据数控系统对现场总线通信的可靠性和效率需求,在分析传统通信机制的实时性和效率问题及其产生根源的基础上,提出一种基于硬件链路层重发机制的高效可靠通信机制,将其应用到数控系统中,消除了层间协议转换和操作系统的中断延迟等开销。实验结果表明,该机制具有较高的实时性和通信效率,能够满足高档数控系统的应用需求。     

Joint stiffness identification of six-revolute industrial serial robots

Although robots tend to be as competitive as CNC machines for some operations, they are not yet widely used for machining operations. This may be due to the lack of certain technical information that is required for satisfactory machining operation. For instance, it is very difficult to get information about the stiffness of industrial robots from robot manufacturers. As a consequence, this paper introduces a robust and fast procedure that can be used to identify the joint stiffness values of any six-revolute serial robot. This procedure aims to evaluate joint stiffness values considering both translational and rotational displacements of the robot end-effector for a given applied wrench (force and torque). In this paper, the links of the robot are assumed to be much stiffer than its actuated joints. The robustness of the identification method and the sensitivity of the results to measurement errors and the number of experimental tests are also analyzed. Finally, the actual Cartesian stiffness matrix of the robot is obtained from the joint stiffness values and can be used for motion planning and to optimize machining operations.     

Quart-parametric interpolations for intersecting paths

The intersecting path is an important tool path generation method. This paper proposes an approach for the quart-parametric interpolation of intersecting paths. The objective of our approach is that the intersecting paths for surface machining can be directly interpolated within the computer numerical control (CNC) system. This enables the CNC interpolator to process the intersecting paths without geometric approximation as in existing approaches and take into consideration any specific feedrate profiles and further machining dynamical issues along the path.The interpolation of the intersection of two general parametric surfaces is transferred into interpolation of its projection curves and the time trajectories of four parameters along the intersecting curves are obtained. Our strategy is to carry out the quart-parametric interpolation based on the projection interpolation. The feedrate control method is developed, and then the interpolation algorithms for two projection curves are proposed. An error reduction scheme is presented to alleviate point deviation from the drive parametric surface. Simulations of quart-parametric interpolation have been carried out to verify the effectiveness of the proposed algorithm.     

基于Windows95平台的实时控制技术

本针对微细电火花加工控制这样一个实时性要求很高的计算机控制系统,分析了控制对象对控制软件的要求,对Ｗｉｎｄｏｗｓ９５的系统在实时笥方面有关内容进行深入剖析,指出仅仅通过Ｗｉｎｄｏｗｓ９５的ＡＰＩ,及定时器要完成高精度实时控制是不可能的,并且提出了解决的方法：通过成熟软件ＶｔｏｏｌｓＤ来编写虚拟设备程序。本分析了虚拟设备程序的强大功能,简要介绍了用ＶｔｏｏｌｓＤ编写中断处理程序的方法,介绍了采用     

三角片离散法实现数控铣床加工仿真

三角片离散法是根据三轴数控铣床加工中的特点提出的加工仿真方法。文中结合笔者在微机上制作仿真软件的经验,使用三角片离散法实现数控铣床加工仿真;并详细地介绍了三角片离散法的原理、简化模型、计算方法以及提高效率的途径。该方法简单易行,而且有很好的真实感效果。     

加工特征排序及NC代码映射

在零件的加工过程中,特征的消亡(主要指余量)和实现(主要指尺寸、精度)必须按一定的顺序进行.因此,研究了加工特征的排序机理,提出了一种基于知识的加工特征自动排序方法.在此基础上进一步提出了刀具路径和NC代码的自动生成方法.     

用于Micro-EDM放电状态分类的多传感器集成与信息融合系统

在Ｍｉｃｒｏ－ＥＤＭ（微细电火花加工）中,由于加工信号的频率高、加工波形的畸变,使得常规的用于放电状态检测的方法,如电压波形采样、放电延时等,已不再适用。利用多传感器的信息融合进行目标识别,可以避免单一传感器的局限性,减少各传感器不确定性的影响。文中描述了一人用于目标识别与分类的基于模型的多传感器系统。该系统选用以决策层为主的方法,以模糊神经网络作为其信息融合的工具。体现了多传感器信息融合优越性。     

数控加工仿真技术研究综述

数控加工仿真技术可以形象、直观地模拟数控加工的全过程,为验证数控加工程序的可靠性及预测切削加工过程提供了强有力的工具。介绍了数控加工仿真的关键技术——几何仿真技术、物理仿真技术和图像可视化技术,并分别对此3个数控加工仿真关键技术的研究成果进行分析评述,最后提出了数控加工仿真技术的发展趋势。     

ELECTROCHEMICAL MACHINING OF CURVILINEAR SURFACES

In this work a theoretical analysis of the ECM process of curvilinear surfaces has been presented. The purpose of this analysis is to predict the shape evolution of the machined object using: a shaping surface of small thickness (flat issue) and a blade of hydrodynamic machine (quasi-three dimensional issue). ECM modeling involves prediction of the machined surface shape evolution and distribution of physical-chemical parameters inside the interelectrode gap. The problem has been solved with the use of an equation of the electrolyte and hydrogen mixture (liquid and gas) flat flow inside the interelectrode gap. After introducing simplifying assumptions for the flow, void fraction distribution and the gap thickness, the equations were solved partly analytically, partly numerically. The obtained solutions for assigned parameters of the machining process are presented graphically in the form of distributions of: static pressure, the mixture flow rate, temperature, void fraction and evolution of the machined surface shape evolution.     

ADAMS二次开发技术在非圆斜齿轮齿廓面设计中的应用

依据齿条刀具范成法加工非圆齿轮的原理,建立了计算机仿真加工非圆斜齿轮的滚切数学模型,提出了一种基于ADAMS二次开发技术生成非圆斜齿轮齿廓面的方法,并开发了非圆斜齿轮仿真加工软件,用该软件生成的椭圆斜齿轮,已成功应用于椭圆斜齿轮行星系宽窄行分插机构中,验证了该方法的正确性。