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111.
分析了车门外板覆盖件的成形方法及易产生的缺陷 ,制定了CA6471车门外板的冲压工艺 ,采用该工艺生产的车门外板零件表面质量及尺寸精度均满足要求。 相似文献
112.
113.
介绍了汽车半轴摆辗工艺原理、特点,并与传统胎模锻工艺在生产流程、生产成本、劳动强度、工件质量、生产效率以及工作环境方面进行了比较。 相似文献
114.
冲压板料回弹中的失稳研究 总被引:3,自引:1,他引:3
回弹是材料成型结束后的一个复杂的弹塑性变形过程 ,它直接影响到冲压件的尺寸精度。本文采用随动强化材料模型考虑了Bauschinger效应 ,指出回弹卸载中可能会出现局部失稳的现象 ,并应用有限元方法和能量原理 ,提出了回弹失稳的临界应力计算方法 ,对于提高回弹的计算精度、改善冲压件的产品质量有重要意义。 相似文献
115.
薄板激光拼焊工艺研究 总被引:1,自引:0,他引:1
汽车薄板的激光拼焊可以减轻整车质量和制造成本,对提高汽车设计的灵活性具有重要意义.通过对汽车用冷扎薄钢板和镀锌板的激光拼焊的实验研究,表明虽然激光焊接接头的塑性有所下降,但其焊接强度与母材差不多,且焊接影响区小,对汽车覆盖件和地板等零件的焊接获得很好的效果. 相似文献
116.
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118.
J. H. Li P. Deshpande R. Y. Lin 《Journal of Materials Engineering and Performance》2004,13(4):445-450
The objective of this study is to investigate an innovative infrared (IR) technique to enhance adhesion of electroplated copper
(Cu) on Ti-6Al-4V without dichromate dipping. The ultimate goal is to develop a Cu coating process on Ti-6Al-4V without hazardous
hexavalent chromium (Cr) solution treatments. Cu coatings of around 50 μm were electroplated on Ti-6Al-4V specimens at a current
density of 0.03 A/cm2 in an acidic Cu solution. To improve adhesion of coatings, IR heat treatments were performed on the Cu-coated samples at
different temperatures and durations: 860 °C for 600 s and 875 °C for 20–120 s. This process was accomplished in an attempt
to replace the use of dichromate dipping before electroplating. For samples heat treated at 860 °C, no bonding existed, even
after 600 s. It is believed that solid-state diffusion prevailed at 860 °C and that 600 s was not enough for sufficient diffusion
to occur. Adhesion was poor when samples were heat treated at 875 °C for 20 s. Excellent adhesion was observed when the heat
treatment holding time was increased to 40 s. For 90 s, the surface appearance of coatings partially changed from Cu-colored
to a grayish color. There was no Cu left on the surface after a 120 s heat treatment. From optical microscopic observations
on sample cross sections, an interlayer between the Cu and Ti-6Al-4V formed when heat treated at 875 °C for 40 s and longer.
The interlayer thickness increased as the holding time increased, until depletion of Cu. The sheet resistivity of coated specimens
was on the order of pure Cu for samples heat treated at 875 °C and less than 90 s. During the 875 °C heat treatment, the following
occurred: solid-state diffusion of Cu in Ti-6Al-4V, formation of eutectic solutions, dissolution of Cu and Ti-6Al-4V into
the liquid phase, and the formation of intermetallic compounds. The lowest eutectic temperature of 875 °C played a key role
in this innovative process of Cu coating on Ti-6Al-4V.
This paper was presented at the 2nd International Surface Engineering Congress sponsored by ASM International, on September
15–17, 2003, in Indianapolis, Indiana and appears on pp. 403–10 of the Proceedings. 相似文献
119.
Désirée Risch Alexander Brosius Matthias Kleiner 《Journal of Materials Engineering and Performance》2007,16(3):327-330
Electromagnetic sheet metal forming is a high speed forming process using pulsed magnetic fields to form metals with high
electrical conductivity such as aluminum. Thereby, workpiece velocities of more than 300 m/s are achievable, which can cause
difficulties when forming into a die. The kinetic energy, which is related to the workpiece velocity, must be dissipated in
a short time slot when the workpiece hits the die; otherwise undesired effects, for example rebound can occur. One possibility
to handle this shortcoming is to locally increase the stiffness of the workpiece. A modal analysis is carried out in order
to determine the stiffness of specific regions of the workpiece so that an estimation concerning the feasibility of the desired
geometry is possible in advance without doing cost and time consuming experiments. Thereby, the desired geometry of the workpiece
will be fractionized in significant sectors. This approach has to define the internal force variables acting on the cutting
edge, which are required to constrain the numerical model. Finally, a method will be developed with the objective of calculating
the stiffness of each sector. The numerical results will be verified by experiments.
This article was presented at Materials Science & Technology 2006, Innovations in Metal Forming symposium held in Cincinnati,
OH, October 15-19, 2006. 相似文献
120.
固体颗粒介质成形新工艺及变形研究 总被引:1,自引:0,他引:1
固体颗粒介质成形新工艺,是采用固体颗粒代替刚性凸模(或弹性体、液体)的作用,对金属板料成形的工艺。固体颗粒介质成形新工艺,即可以解决流体介质、粘性介质的密封难题,又具有内压非均匀分布、便于控制成形、提高材料成形极限、降低投资成本、所得零件表面质量高、成品率高的优点,且固体颗粒无工业污染,可重复使用。该工艺为材料的加工制备提供了新的方法和手段。利用塑性增量理论,对自由变形区任意一点的应变进行了分析,得到了自由变形区任一点的应变及厚度计算公式。采用固体颗粒介质成形工艺,进行板料成形试验,成功试制出多种典型工件;对试验件壁厚分布的计算值和实测值进行了比较,证明理论正确。 相似文献