批量控制在6000吨/年分子筛装置上的应用

EMERSON公司的DeltaV过程控制系统是一套功能强大,性能稳定的DCS控制系统.除常规组态外,批量生产控制系统在业界有突出的优势.工厂生产的产品通常是种类繁多的,因此生产线也会是多条.而多种产品的生产工艺在极大程度上是相似的.所以控制方案也可能是唯一的.如果用传统的PLC控制,势必导致相同程序的重复编写使用,不仅耗费人力物力,占用大量时间,还降低了控制效率.     

改进的退火遗传优化策略应用研究

地震参数反演属于典型的非线性优化问题。针对遗传算法和模拟退火算法各自的优缺点,将改进的遗传算法与模拟退火算法相结合,提出了改进的退火遗传算法（ISAGA）。该方法通过筛选和修复进行初始种群的选择,采用允许父代参与竞争的退火选择机制,并根据模拟退火思想对交叉和变异概率进行自适应的调整,从而增加了种群的多样性并提高了收敛速度。该方法既具备了遗传算法强大的全局搜索能力,也拥有模拟退火算法强大的局部搜索能力。经理论模型试算结果表明,该方法不仅收敛速度快,优化精度高,抗干扰能力强,而且避免了局部收敛和依赖初始模型等问题,计算所得反演参数更接近于实际观测值。     

基于差分及模拟退火的混合粒子群算法

粒群算法是一种新型的群体进化计算方法,已经在一些工程领域得到了广泛的应用,本文鉴于该算法存在收敛速度较慢,易陷入局部极值的缺点,提出一种基于差分及模拟退火的混合粒子群算法。通过对三种进化算法各自优势的分析与结合,得到一种改进的粒子群算法。     

Effect of Microstructure on the Accelerated Creep of 20CrMoV12‐1 and P 91 Steels

In the initial part the change of microstructure for steel X20 CrMoV 121 is discussed in terms of the distribution of carbide precipitates and its effects on accelerated creep resistance and hardness are presented. In the following, experimental results of microstructure and accelerated creep resistance are presented for the steels X20CrMoV 121 and P91 annealed for up to 8760 hours at 650°C and 750°C before the testing. A similar evolution of the distribution of carbide particles of a size above 102 nm is found for both steels, while the accelerated creep resistance is diminished much stronger for the steel X20CrMoV 121. This difference is due to a greater stability of NbC than that of VC precipitates, both related to the evolution of the chemical composition of complex chromium, molybdenum and iron carbide particles.     

热处理对粉末注射成形钛合金的组织与性能的影响

采用粉末注射成形方法制备了钛合金坯体,利用溶剂脱脂和热脱脂方法脱除坯体中粘结剂,并在真空气氛下烧结致密钛合金样品.真空烧结后,经960℃和140MPa热等静压处理,在720~760℃进行1~1.5h退火处理获得的样品微观结构为均匀的双态组织,由许多等轴较小的α晶粒和少量尺寸较小的β晶粒组成.XRD分析结果表明,当退火温度高于800℃时,样品存在Ti₃Al杂质相.     

The BYY annealing learning algorithm for Gaussian mixture with automated model selection

Bayesian Ying-Yang (BYY) learning has provided a new mechanism that makes parameter learning with automated model selection via maximizing a harmony function on a backward architecture of the BYY system for the Gaussian mixture. However, since there are a large number of local maxima for the harmony function, any local searching algorithm, such as the hard-cut EM algorithm, does not work well. In order to overcome this difficulty, we propose a simulated annealing learning algorithm to search the global maximum of the harmony function, being expressed as a kind of deterministic annealing EM procedure. It is demonstrated by the simulation experiments that this BYY annealing learning algorithm can efficiently and automatically determine the number of clusters or Gaussians during the learning process. Moreover, the BYY annealing learning algorithm is successfully applied to two real-life data sets, including Iris data classification and unsupervised color image segmentation.     

连续退火生产线带材翘曲治理方案的研究

在充分利用连续退火生产线现有条件的基础上,将金属矫直理论与机械布局有机结合,提出了1套实用的连续退火生产线翘曲治理方案,以1根简单的防翘辊与已有的张紧辊相组合,借助张紧辊产生的张力,通过调节该防翘辊的压下量来改变带钢与辊面的包角,运用拉弯矫直的原理有效改变了带材内部残余应力的分布,达到了完全治理带钢翘曲的目的,创造了显著的经济效益,有进一步推广应用价值。     

Ti-IF钢冷轧板罩式退火工艺研究

为提高Ti-IF钢的综合性能,在Gleeble-1500热模拟试验机上,研究了退火工艺对Ti-IF钢组织和再结晶结构的影响,结果表明:再结晶温度随保温时间的延长而降低,在实验室条件下,保温1 h的再结晶温度为650℃,保温3 h的再结晶温度为640℃;Ti-IF钢对退火升温速度不敏感,可以采用较高的升温速度,如60℃/h.根据罩式退火的特点,为保证钢卷的冷点和温度的均匀性,Ti-IF钢的退火控制温度应按罩式炉上限控制,并保证足够的保温时间.经过工业生产和用户使用表明,产品冲压性能优良,质量稳定.     

A hybrid immune simulated annealing algorithm for the job shop scheduling problem

A hybrid simulated annealing algorithm based on a novel immune mechanism is proposed for the job shop scheduling problem with the objective of minimizing total weighted tardiness. The proposed immune procedure is built on the following fundamental idea: the bottleneck jobs existing in each scheduling instance generally constitute the key factors in the attempt to improve the quality of final schedules, and thus, the sequencing of these jobs needs more intensive optimization. To quantitatively describe the bottleneck job distribution, we design a fuzzy inference system for evaluating the bottleneck level (i.e. the criticality) of each job. By combining the immune procedure with a simulated annealing algorithm, we design a hybrid optimization algorithm which is subsequently tested on a number of job shop instances. Computational results for different-sized instances show that the proposed hybrid algorithm performs effectively and converges fast to satisfactory solutions.     

宝钢连续退火机组加热炉带温控制技术

在宝钢No 1(2030)连续退火机组改造项目中,用DCS系统成功地实现了加热段带钢温度的自动控制功能。通过在现场调试过程中采集的大量数据,分析了加热炉对象的特性,比较了对象在不同扰动下的响应特点,并且介绍了宝钢No 1,No 2和No 3连续退火机组加热段对带钢温度的不同控制方案,提出了采用带钢温度调节器通过一定的比例分配,直接控制各区煤气流量的方案(带温-煤气二级串级控制)是较好的控制方案,该方案在实际生产中得到了较好的控制效果。