连铸矩形坯二次冷却水系统的工艺方案

以上钢三厂1#连铸机二次冷却系统改造为研究对象，应用连铸工艺理论，结合该厂多年实际生产经验研制了矩形坯连铸机二次冷却水系统的工艺方案，其中配水模式的确定、配水参数的处理充分体现出工程化的思想．经一年半的实际生产验证，本方案是成功的，给工厂带来了良好的经济效益．     

Physical Simulation to Determine High TemperatureMechanical Behavior of Continuously Cast Steels

Hot ductility and strength of Continuous casting(CC) steels at elevated temperatures from CC processeswere studied by physical simulation. The method is the hot ductility test. The design of test parameters and datainterpretation are discussed. The results show that the bulging of CC steel slabs which is caused by the mechanismof creep has great influence on the formation of central segregation and internal cracks. Creep tests including staticcreep tests and dynamic creep ones were performed at 1200 and 1300℃. Effects of strain rate and temperature onhot ductility are also discussed and a simple model is presented to explain the interaction between hardening and softening.     

Intelligent Control Method for the Secondary Cooling of Continuous Casting

An intelligent control plan for the secondary cooling of continuous casting of slab was put forward. An off-line simulation of the system by using neural networks combined with fuzzy logic control is provided. The results show that the intelligent control system can not only control the surface temperature of the bloom of the secondary cooling but also has a good ability of self-adaptation and self-learning.     

Microstructure and mechanical properties of AZ31 alloy ingot fabricated by semi-continuous casting

The AZ31 alloy ingot with diameter of 110 mm and length of 3500 mm was fabricated successfully. The compositions and microstructure morphologies of the ingot at different locations were performed, which indicated that the chemical composition distributed homogeneously through the whole alloy ingot and the average grain size increased from the surface to the center. The results of the EDS and element face-scanning illustrated that the eutectic compounds mainly consisted of fl-Mg17Al12 and a small amount of fl-Mgl7（AlZn）12. Furthermore, slight improvements of the strength and ductility were observed from the center to the surface along the axial direction of the alloy ingot, while both the strength and elongation to failure of the samples along the radial direction are higher than that along the axial direction. The fine grain strengthening was the main contributors to the strength of the as-casted AZ31 alloy.     

气雾射流动态传热实验研究

设计搭建了气雾射流动态传热实验装置,建立了二维非稳态导热反问题模型,研究了表面温度和表面热流密度的时间分布.结果表明在冷却过程中缸体穿越喷射区与淌水区历经了几个不同的换热阶段,温度曲线出现了明显的周期性的特点,成功的模拟了连铸二冷气雾冷却周期性换热的特征.     

汽车覆盖件模具的非球头刀宽行加工方法

汽车覆盖件模具型面一般是由大面积平坦面和一定陡立面结合的构成的自由曲面.针对汽车覆盖件模具粗加工及半精加工中球头刀效率低的问题,将非球头刀的宽行加工应用于汽车覆盖件模具粗加工与半精加工过程,在工艺上使用环形刀加工陡立面,高进给铣刀加工平坦面的组合加工方式来代替普通球头刀加工,论述了高进给铣刀在加工平坦类曲面中的优势,提出了平底类刀具铣削平坦凹曲面的最小曲率半径判定原则,并对环形刀和高进给铣刀铣削区域内的刀路轨迹进行优化.最后,在三轴数控机床上进行了实验验证,实验结果表明:宽行加工工艺与球头刀加工相比可提高加工效率44.75%.     

宽厚板坯连铸结晶器铜板的热流密度分布与热分析

基于热电偶对邯钢宽厚板坯连铸结晶器铜板的温度实测,构建其有限元传热模型与非线性估算热流密度模型。采取模型反算的结果获得铜板的热流密度,并且与热平衡方法计算出的平均热流密度做对比,论证模型的有效性,确定铜板宽、窄面的热流密度公式,同时对铜板进行温度分布分析。铜板热面、冷面的温度曲线均呈波浪状分布,热面的温度变化较为平缓,冷面有最大29.4℃的温差。铜板的温度随至弯月面的距离的增大而减小,但在结晶器出口区域出现23℃的回温。     

压铸ZA—35合金的研究

试验研究了压铸ＺＡ－３５合金的组织与性能。结果表明，变质处理改善了组织形态。热处理使过饱和相发生分解，从而获得强塑性，耐磨性均较好的压铸ＺＡ－３５合金。     

Computer Simulation of Distribution of Reinforced Particles in Functionally Graded Materials Fabricated by Centrifugal Casting

A mathematic model is developed with viscosity of molten matrix,centrifugalforce,casting temperature,mold temperature and other parameters taken intoconsideration for preditction of the distribution of reinforced particles during centrifugalcasting of FGM,and the simulation of distribution of reinforced particles and thesolidification process during centrifugal casting is performed with the aid of computergraphics.SiC_p/A356 FGM is fabricated by centrifugal casting.The results of computersimulation of distribution of reinforced particles are in good agreement with experimentalobservations.     

大型注射模浇注系统断面尺寸的计算

介绍一种计算大型注射模普通浇注系统断面尺寸的方法;采用这种方法,既可直接用来确定注射模普通浇注系统的主流道、分流道、浇口的断面尺寸,也可用来校核凭经验设计的浇注系统的断面尺寸的正确性,解决一些难以解决的塑料模具设计问题,以达到提高产品质量、缩短模具制造周期的目的。