冷轧带肋钢筋直径与拉丝机卷筒直径的匹配

采用被动式工艺生产冷轧带肋钢筋须经过减径、成型两台轧机连续轧制．要求钢材的秒流量相等，否则将造成断线停产或线材在拉丝机卷筒上打滑，致使卷筒严重磨损．用双层卷筒拉丝机提供动力生产冷轧带肋钢筋时，线材直径与卷筒直径的匹配是在一个小的调整范围，通过轧机拉力控制在一定范围变化，可保证成品尺寸符合公差要求而不产生打滑，从而避免了卷筒严重磨损．     

Modeling and simulation of a fully air swept ball mill in a raw material grinding circuit

A raw material grinding circuit was modeled using plant data. Samples were collected from around the circuit and, following a crash stop, from inside the mill. The size distributions of the samples were determined down to a few microns. Using the data from inside the mill a modeling approach, based on perfect mixing, was developed. The modelling approach implicitly assumes that the mixture of feed materials broken is homogenous from the breakage point of view. The air classification around the circuit was modeled using the efficiency curve approach. In order to measure the success of the method the circuit performance was predicted by simulation studies while it was operating at different conditions. The results were then compared with the measured data. It is concluded that modeling gives a useful quantitative indication of what may occur in fully air swept mills.     

Continuous precipitation of calcium sulfate dihydrate from waste sulfuric acid and lime

Precipitation of calcium sulfate dihydrate, gypsum, from (i) a pure sulfuric acid/lime suspension and (ii) a waste sulfuric acid/lime suspension in a continuous pilot plant in the temperature range from 40 °C to 80 °C was studied. It was observed that in the case of waste sulfuric acid with a high content of Mg²⁺ and Fe²⁺ ions, several hours after the beginning of the precipitation, partial dissolution of the product and modification of the crystals from needle‐ and plate‐like to agglomerated structures occurred. It is suggested that the secondary changes occur due to the increased concentration of Mg²⁺ and Fe²⁺ ions in the reactor. Below 60 °C, and above 70 °C plate‐like and needle‐like single crystals respectively were formed. The mean size (d₅₀) of the crystals was found to increase with increasing temperature and decrease with the initial concentration of lime. Gypsum produced between 70 °C and 80 °C is suitable for further processing for construction plaster. In a precipitation process with pure sulfuric acid only single perfect needle‐like crystals occurred. Copyright © 2005 Society of Chemical Industry     

薄板坯连铸连轧流程Ti微合金化高强钢开发与应用

在薄板坯连铸连轧流程上，经过对Ti微合金化技术研究，有效解决了Ti微合金化强度性能波动大的问题，开发出屈服强度450～700MPa高强钢。对试制钢组织性能和工业应用分析研究，表明该产品通板性能良好，通板强度差30MPa左右；成形性能良好，d=0时冷弯测试全部合格；同时还具有良好焊接性能，焊接后，强度波动较小，均在母材部位断开；试制钢显微组织为珠光体和铁素体，晶粒均匀细小，平均尺寸为4～8／μm；实物质量满足集装箱和汽车制造行业要求，具有广阔市场前景。     

Total simulation model of the thermo-mechanical process in shape rolling of steel rods

The production of steel reinforcing bars for civil engineering is investigated by means of FEM-simulation. An integrated system for computing appropriate thermo-mechanical parameters of the rolling process is proposed. Generalized plane strain approach and coupled thermal-mechanical solution are applied. The microstructural model combines both the effect of the recrystallization mechanisms (static, dynamic and metadynamic) upon the austenite grain forming in hot rolling and that of phase transformation upon the final microstructure. The phases are created during interrupted below the temperature of martensite transition cooling. Thus a typical industrial process for thermo-mechanical strengthening of reinforcing bars, known as Tempcor-process is considered. Computational results are validated to experimental measured mechanical properties of the steel. By means of computer simulation the system can perform different solutions, giving the possibility to obtain a reasonable choice of different thermo-mechanical rolling conditions.     

碳纤维复合材料柔性连续抽油杆开发及应用

碳纤维柔性连续抽油杆选用高性能碳纤维 ,以环氧树脂胶液为基体材料 ,添加一定配比的固化剂、促进剂和脱模剂 ,采用拉挤成型工艺制成 ,其开发的关键技术是连续成型、连接接头和安全保险装置。现场应用试验表明 ,TXC— 1、TXC— 2、TXC— 3三种规格的碳纤维柔性连续抽油杆能可靠应用于泵挂深度分别为 12 0 0、 180 0、 30 0 0m的直井和斜井中 ,实测比钢抽油杆节电 ,日产油量提高 。节能增产效果显著。     

乳化型轧制液的质量标准研究

对国内目前所使用的冷轧薄钢板(汽车钢板)轧制液母液和乳化液的质量指标及常用试验评定方法进行了考察，并对产品的性能要求进行了研究与分析，制订出一套标准以供参考，包括乳化液稳定性、润滑性、防锈性、抗泡性、使用周期及粘度、闪点等性能。     

控轧技术在H型钢生产中的应用

根据钢板的控轧经验，结合H型钢轧制的特点分析控轧在轧制中运用的具体问题，制定H型钢控轧工艺方案。介绍了实际应用情况，并提出改进的措施。     

实炉底节能连续式加热炉

轧钢生产使用实炉底连续式加热炉加热钢坯，炉内双纵滑管用耐热耐高温材料，无水冷，起到节约水、电的作用，达到节能增效的目的。     

连轧管“竹节”问题的研究

本文就各工艺参数对“竹节”的影响进行了较系统的试验。在此基础上，对连轧管“竹节”问题进行了分析，得出了“竹节”形态的基本特征；后“竹节”与轧制压力的关系；影响后“竹节”的主要工艺因素等一系列有意义的结果。对前、后“竹节”形态明显不同的原因进行了初步探讨。提出了“竹节”在线控制模型的初步设想。