生坯密度对烧结Nd-Fe-B磁体微结构与磁性能的影响

结合国内烧结Nd—Fe—B磁体工业生产过程，研究了压制成型生坯密度对烧结Nd—Fe—B磁体致密化程度，显微组织、取向度及磁性能的影响。实验结果表明，生坯密度的提高可促进烧结致密化过程，抑制烧结过程晶粒的不均匀长大，提高取向度，改善磁性能。     

二次热压烧结对燃烧合成TiB2-Cu-Ni复合材料组织及性能的影响

采用自蔓延高温燃烧合成技术制备了相对密度为90%左右的TiB2-40Cu-8Ni金属-陶瓷复合材料.为了进一步提高复合材料的力学性能,分别在1 200,1 250,1 300℃温度下对复合材料进行二次热压烧结,详细研究了TiB2-40Cu-8Ni复合材料液-固两相区间的变形行为、组织特征及力学性能的变化.结果表明:经过二次热压后,材料的相对密度和弯曲强度有了较大幅度的提高,在1 300℃时,材料的相对密度提高了5%,弯曲强度达到608 MPa.复合材料中TiB2颗粒的形貌也发生了改变,大部分由原来的等轴状转变为长棒状,同时根据TiB2晶体结构特征,分析了复合材料中TiB2的晶体学上的生长机制.     

Mo-Ti体系合金的液相烧结与组织结构

设计了 Fe- Al烧结助剂进行 Mo- Ti体系合金的低温液相烧结 ,详细探讨合金在烧结过程中的组织结构变化以及 Mo- Ti合金的致密化机理。研究表明 ,Fe- Al添加剂对 Mo和 Ti的致密化均有明显的效果。Mo与 Ti在 Fe- Al添加剂的作用下发生了不完全的固溶反应 ,形成的部分 ( β- Ti,Mo)固溶体有效促进了不同组成配比的 Mo- Ti合金的烧结致密化     

Spark Plasma Sintering Bulk Sm2 Fe17NxMagnets

High performance Sm2Fe17Nx magnetic powders were fabricated by ball-milling method and were compacted using spark plasma sintering(SPS) technique.Effects of processing conditions on the magnetic properties and decomposition dynamic of the magnets were investigated.It is found that higher sintering temperature improves the densification of the magnets, while deteriorates their magnetic properties simultaneously due to the decomposition of the Sm2Fe17Nx.Sintering at lower temperature can preserve the crystal structure of Sm2Fe17Nx compound, while the powders cannot be consolidated into a fully dense compact.An increased compressive pressure leads to better magnetic properties and higher density for the magnet at the same sintering temperature.     

Engineered pellets from dry torrefied and HTC biochar blends

Dry torrefaction and hydrothermal carbonization (HTC) are two thermal pretreatment processes for making homogenized, carbon rich, hydrophobic, and energy dense solid fuel from lignocellulosic biomass. Pellets made from torrefied biochar have poor durability compared to pellets of raw biomass. Durability, mass density, and energy density of torrefied biochar pellets decrease with increasing dry torrefaction temperature. Durable pellets of torrefied biochar may be engineered for high durability using HTC biochar as a binder. In this study, biomass dry torrefied for 1 h at 250, 275, 300, and 350 °C was pelletized with various proportions of biomass HTC treated at 260 °C for 5 min. During the pelletization of biochar blends, HTC biochar fills the void spaces and makes solid bridges between torrefied biochar particles, thus increasing the durability of the blended pellets. The engineered pellets' durability is increased with increasing HTC biochar fraction. For instance, engineered pellets of 90% Dry 300 and 10% HTC 260 are 82.5% durable, which is 33% more durable than 100% Dry 300 biochar pellets, and also have 7% higher energy density than 100% Dry 300 biochar pellets.     

Characterization of Chemical Densified Coating as Tritium Permeation Barrier

In a fusion blanket design, ceramic coating on structural materials has been considered to be used as a tritium permeation barrier. The Chemical Densified Coating (CDC) method has some advantage compared with another coating method. This method is capable to form densified coating on either the outer or the inner surface of a tube or a container. This process temperature is low (450°C). The fabrication technique of Cr₂O₃-SiO₂ coating had been developed using CDC method. However, Cr₂O₃-SiO₂ coating had open pores in the coating. For filling open pores, the densification treatment by CrPO₄ was examined. In this study, the verification of open pores, the thermal shock resistivity, the adhesion strength and the deuterium permeability were evaluated and compared with Cr₂O₃-SiO₂ (Type 1) coating and Cr₂O₃-SiO₂ including CrPO₄ (Type 2) coating. From these results, it was confirmed that Type 2 coating had a good adhesion property, and permeation reduction factor of SS316 with Cr₂O₃-SiO₂ including CrPO₄ coating reached about 1,000 at 600°C.     

An oscillatory pressure sintering of zirconia powder: Rapid densification with limited grain growth

A novel oscillatory pressure sintering (OPS) process is reported to prepare high‐quality ceramics. The oscillatory pressure was applied at three stages (initial, intermediate, and final) during sintering process of zirconia ceramics for the first time. The microstructure of the samples prepared by OPS develops in a more homogeneous manner, leading to a higher final density, a smaller average grain size, and a narrower distribution of grain sizes compared with the samples prepared by conventional pressureless sintering (PS) and hot‐pressing (HP) processes. Remarkably, the OPS samples was obtained at relatively lower heating temperature and less soaking time for 1300°C and 0.5 hours than the samples prepared by other two techniques at 1450°C and 1 hour. The current results suggest that OPS is an effective technique for preparing high‐quality zirconia ceramics with low heating temperature and short sintering time, thus, it obviously reduces cost.     

Sintering mechanism of high-intensity and low-density ceramic proppants prepared by recycling of waste ceramic sands

Waste ceramic sands were effectively used to prepare the high-intensity and low-density ceramic proppants, realising the recycling of the waste ceramic sands. The technology involved the pelletising in an intensive mixer, in which the waste ceramic sands and other starting materials were added, and followed by heat-treatment under different sintering conditions. The sintering temperature, holding time and heating rate were optimised by investigating the crystalline phase, microstructure, density and breakage ratio of the obtained proppants. The results showed that the proppants sintered at 1260°C for 2?h with a heating rate of 5°C?min^–1 under air atmosphere exhibited high crush resistance and low density, with the breakage ratio of 8.5% under 52?MPa closure pressure and bulk density of 1.65?g?cm^–3. The proppants prepared by bauxite, waste ceramic sands and sintering aids are promising candidates as high-intensity and low-density fracturing proppants in future applications.     

Densification and Swelling in UO2 Pellets under Hydrostatic Pressure Condition

The effect of hydrostatic pressure on the volume change in unirradiated UO₂ pellets has been examined using an out-of-pile high pressure annealing technique. The pellet volume change was generated by annealing UO₂ pellets at 1,500°C and at higher or lower ambient external pressures of 10–150 MPa Ar/0.2%H₂ gas than the sintering pressures of 50 or 100MPa at 1,800°C. The pressure difference, Δ P, between bubble internal and external hydrostatic pressures during the annealing corresponded to a range of ?101 to 82MPa. The volume change directly depended on the sign and magnitude of Δ P. More negative Δ P caused larger densification due to the shrinkage of the as-sintered bubbles. Almost no volume change was observed at nearly zero Δ P, and fuel swelling due to the bubble growth increased at more positive Δ P. The bubble shrinkage and growth data were analyzed by the rate equation of Hull and Rimmer. The fractional volume changes calculated by the model were in good accordance with the measured values in the wide range of—8 to +10%.     

Effect of transition metal doping on the sintering and electrochemical properties of GDC buffer layer in SOFCs

A dense Ce_0.9Gd_0.1O_2−d (GDC) interlayer is an essential component of the SOFCs to inhibit interfacial elemental diffusion between zirconia-based electrolytes (eg YSZ) and cathodes. However, the characteristic high sintering temperature of GDC (>1400°C) makes it challenging to fabricate an effective highly dense interlayer owing to the formation of more resistive (Zr,Ce)O₂ interfacial solid solutions with YSZ at those temperatures. To fabricate a useful GDC interlayer, we studied the influence of transition metal (TM) (Co, Cu, Fe, Mn, & Zn) doping on the sintering and electrochemical properties of GDC. Dilatometry data showed dramatic drops in the necking and final sintering temperatures for the TM-doped GDCs, improving the densification of the GDC in the order of Fe > Co > Mn > Cu > Zn. However, the electrochemical impedance data showed that among various transition metal dopants, Mn doping resulted in the best electrochemical properties. Anode supported SOFCs with Mn-doped, nano, and commercial-micron GDC interlayers were compared with regard to their performance and stability levels. Although all of the SOFCs showed stable performance, the SOFC with the Mn-doped GDC interlayer showed the highest power density of 1.14 W cm⁻² at 750°C. Hence, Mn-doped GDC is suggested for application as an effective diffusion barrier layer in SOFCs.