Nano-Al doped-MoO3 high-energy composite films with excellent hydrophobicity and thermal stability

Developing the thermal stability of metal-based ceramic composites or their films has always been challenging and bottlenecks for the utilization of energy. In this paper, the novel mesh-like functional Al doped-MoO₃ nanocomposite film with even distribution and high purity was firstly fabricated by the high-efficiency electrophoretic deposition and surface modification. The optimal suspension turned out to be the mixture of isopropanol and the additives of polyethyleneimine and benzoic acid. The microtopography, crystalline structure, environmental resistance and thermal stability were analyzed by field emission scanning electron microscope (FESEM), energy dispersive X-ray (EDX), X-ray diffractometer (XRD), exposure and droplet-impacting test, DSC analysis and ignition test, respectively. The water contact angle and sliding angle of product can reach ~170° and <1°, indicating the excellent anti-wetting property. In addition, the high heat-release (~3180 J/g) of product all kept almost unchangeable after six months exposure experiments, demonstrating the outstanding thermostability. The exquisite design idea here can perfectly match microelectromechanical system (MEMS), providing the valuable reference for fabricating other metal-based high-energy composites with long lifespan for real industrial applications.     

Fabrication of BSCF-based mixed oxide ionic-electronic conducting multi-layered membrane by sequential electrophoretic deposition process

The Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3-δ (BSCF)-based multi-layered oxygen separation membrane was fabricated by the sequential electrophoretic deposition (EPD) process. A thin porous/dense bi-layer of BSCF was formed on a thick porous support of BSCF. The porous support prepared by a sacrificial template method using BSCF powder mixed with wheat starch (30 wt%) as a pore-forming agent, followed by uniaxial pressing and low-temperature sintering, was directly used as an EPD electrode. A thin BSCF layer was first formed on the porous support, and then a thin BSCF + PMMA (polymethyl methacrylate) layer was sequentially formed on the thin BSCF layer using a bimodal suspension of BSCF and PMMA. A 30-μm thin porous/dense bi-layer of BSCF of which the total thickness was obtained by optimizing the processes of EPD and subsequent co-sintering. The oxygen separation performance of 3.7 ml (STP) min^?1 cm^?2 at 860 °C was achieved for the BSCF-based multi-layered oxygen separation membrane.     

Complex geometry macroporous SiC ceramics obtained by 3D-printing,polymer impregnation and pyrolysis (PIP) and chemical vapor deposition (CVD)

We present here an original route for the manufacturing of SiC ceramics based on 3D printing, polymer impregnation and pyrolysis and chemical vapor deposition (CVD). The green porous elastomer structures were first prepared by fused deposition modeling (FDM) 3D-printing with a composite polyvinyl alcohol/elastomer wire and soaking in water, then impregnated with an allylhydridopolycarbosilane preceramic polymer. After crosslinking and pyrolysis, the polymer-derived ceramics were reinforced by CVD of SiC using CH₃SiCl₃/H₂ as precursor. The multiscale structure of the SiC porous specimens was examined by X-ray tomography and scanning electron microscopy analyses. Their oxidation resistance was also studied. The pure and dense CVD-SiC coating considerably improves the oxidation resistance.     

Effect of carbon nanotubes grown temperature on the fracture behavior of carbon fiber reinforced magnesium matrix composites: Interlaminar shear strength and tensile strength

The design of an interfacial structure is particularly important for load transfer in composites. In this paper, different amounts of carbon nanotubes (CNTs) were grafted onto the carbon fiber (CF) surface by adjusting grown temperature using injection chemical vapor deposition (ICVD). The prepared CF preform grafted with CNTs (CNTs-CF) were used to reinforce magnesium alloy by squeeze casting process. The microstructures were analyzed by means of optical microscope (OM) and scanning electron microscope (SEM), and the interlaminar shear strength (ILSS) and tensile strength of the composites were determined by double-notch shear test and tensile test. The results indicated that moderate ILSS was more conducive to improving the tensile properties of carbon fiber reinforced magnesium matrix (C_f/Mg) composites. Compared with C_f/Mg, the tensile strength of composite with CNTs increased by about 80%. For C_f/Mg composites grafted with CNTs, CNTs had the effects of delaying crack propagation and increasing energy consumption by the pull-out and bridging mechanism, which were the main reasons for improving the strength. The analysis of shear fracture surface showed that the crack propagation path can be optimized by adjusting the amounts of grafted CNTs. The presence of CNTs affects the stress distribution and consequently the crack initiation as well as the crack propagation.     

Diluted chemical bath deposition of CdZnS as prospective buffer layer in CIGS solar cell

In this study, dilute chemical bath deposition technique has been used to deposit CdZnS thin films on soda-lime glass substrates. The structural, morphological, optoelectronic properties of as-grown films have been investigated as a function of different Zn²⁺ precursor concentrations. The X-ray diffractogram of CdS thin-film reveals a peak corresponding to (002) plane with wurtzite structure, and the peak shift has been observed with the increase of the Zn²⁺ concentration upon formation of CdZnS thin film. From morphological studies, it has been revealed that the diluted chemical bath deposition technique provides homogeneous distribution of film on the substrate even at a lower concentration of Zn²⁺. Optical characterization has shown that the transparency of the film is influenced by Zn²⁺ concentration and when the Zn²⁺ concentration is varied from 0 M to 0.0256 M, bandgap values of resulting films range from 2.42 eV to 3.90 eV while. Furthermore, electrical properties have shown that with increasing zinc concentration the resistivity of the film increases. Finally, numerical simulation validates and suggests that CdZnS buffer layer with composition of 0.0032 M Zn²⁺ concentration would be a promising candidate in CIGS solar cell.     

Effect of MoS2/PTFE coatings on performance of Si3N4/TiC ceramics in dry sliding against WC/Co

To enhance the tribological performance of Si₃N₄/TiC ceramics, MoS₂/PTFE composite coatings were deposited on the ceramic substrate through spraying method. The micrographs and basic properties of the MoS₂/PTFE coated samples were investigated. Dry sliding friction experiments against WC/Co ball were performed with the coated ceramics and traditional ones. These results showed that the composite coatings could significantly reduce the friction coefficient of ceramics, and protect the substrate from adhesion wear. The primary tribological mechanisms of the coated ceramics were abrasive wear, coating spalling and delamination, and the tribological property was transited from slight wear to serious wear with the increase of load because of the lower surface hardness and shear strength. The possible mechanisms for the effects of MoS₂/PTFE composite coatings on the friction performance of ceramics were discussed.     

Effects of aqueous ethanol solutions on the structural and magnetic properties of NiZn ferrite thin films prepared by spin-spray deposition

Although substrate wettability greatly impacts deposition processes using the spin-spray technique, there are few substrates suitable for the deposition of spin-sprayed ferrite thin films. To tune substrate wettability without changing the type of substrate, we demonstrate a Ni_0.17Zn_0.52Fe_2.31O₄ ferrite film deposited by the spin-spray technique on a 0.2 mm glass substrate with 0–5% aqueous ethanol solutions. All samples showed (222) preferential orientation and triangular grain morphology. The effects of aqueous ethanol solutions on the microstructure and magnetic properties of ferrite thin films were also investigated. When the ethanol volume percent concentration equaled 3%, the columnar morphology of the microstructure was most evident and the saturation magnetization and the real permeability reached their maximum values. Because of the shape anisotropy of the columnar structure, the coercivity of the parallel magnetic field increased, whereas the coercivity of the perpendicular magnetic field decreased. First-order inversion curve measurements revealed that ethanol-containing ferrite thin films had a more uniform grain size.     

A comparative study of direct and indirect evaluation of piezoelectric properties of electrophoreticaly deposited (Ba,Ca) (Zr,Ti)O3 lead-free piezoceramics

The development and optimisation of piezoceramics are targeted usually to enhance their piezoelectric properties evaluated by both the direct or indirect measurement methods. The presented work aims to elaborate on the correlation of one direct (Berlincourt) and two indirect (convert and field-dependent) piezoelectric measurement methods on various material states. The role of the ceramic powder treatment by ball milling and electrophoretic deposition (EPD) technique on the determined electric properties as well as basic physical and mechanical properties of (Ba_0.85Ca_0.15) (Zr_0.1Ti_0.9)O₃ ceramics (BCZT) was investigated. It was found that the EPD technologically supported by milling allows obtaining thick and dense deposits (>2 mm). After sintering, the BCZT ceramics with a relative density of >95%, hardness in the range of 2.3–2.9 GPa and piezoelectric coefficients of d₃₃* = 940 pm/V, d_33(E=0) = 427 pm/V and d₃₃ = 364 pC/N can be achieved. Reported results also suggest that indirect (field-dependent) and direct (Berlincourt) measurements of the piezoelectric coefficients can be comparable at optimal poling conditions.     

添加剂对电解铜箔作用机理及作用效果的研究进展

电解铜箔作为锂离子电池负极集流体和活性材料的载体,其性能直接影响电池的容量和循环寿命。添加剂的引入是电解铜箔制备工艺中性能调控的重要方式。通过向电解液中引入添加剂可以改变铜沉积的反应电位,影响镀层的微观结构和形貌,有利于提升电解铜箔的某种性能。多种添加剂共同作用时可以提升铜箔的综合性能。本文根据特征基团分类,综述了含硫有机物、含氮有机物、聚醚类化合物、卤素离子、稀有元素这五类常用添加剂对电解铜箔的作用以及不同添加剂间的相互作用和改性优化方式。通过对各添加剂作用机理和效果的分析比较,总结了目前研究中在机理与性能关联性、机理解释矛盾、机理研究的有效手段、添加剂配方生产应用等方面存在的局限性,并指出未来的研究将向着作用机理深入化、添加剂结构配方优化等方向前进。