铜冶炼系统节能降耗与余热利用前景分析

大规模铜冶炼系统的技术改造,可在短期内改变铜厂的面貌,快速提升产品产量,大幅降低铜冶炼的能耗,如何能更深层次地利用好余热资源,是我们研究和发展的方向。     

大庆油田南一区掺低温水集输流程

老油田开发进入高含水开采期，油井产液量、含水率大幅度增加，油井出油温度不断升高，由于降粘剂、防蜡剂的采用，防腐保温技术的进步，集输温度普遍提高。为了降低原油集输过程中的能耗，结合大庆油田南一区原油物性，地理条件和生产现状，开展了掺低温水原油集输工艺试验，取得显著的节能效果。着重介绍该区原油掺水保温流程概况，掺水温度的优选，掺低温水工艺取得的试验成果和效益。     

耐高温辐射涂料在加热炉上的应用

分析了耐高温辐射涂料(HT—1)在加热炉应用的节能机理,工业实验取得良好效果。     

自来水节能阀的设计

系统地论述了自来水节能阀的控制原理和特点 ,提出了设计框架并进行了理论分析和推导计算     

节能型电磁装置电控系统设计

介绍节能型电磁装置,采用PLC,设计其电控系统。     

真空吸附在薄型铝材零件加工中的应用

公司新产品试制过程中有一批导烟板系列零件,外形纤薄且为铝合金材料,无法完全使用传统夹具装夹或磁性吸附方式固定零件来完成零件数控成形加工。我们通过真空吸附装夹加工的应用,最终完成了零件试制加工任务。该套真空吸附加工方案的应用,为其他薄型铝材零件装夹加工提供了有益的借鉴。     

Roll‐to‐roll UV embossing process applied for light bar‐based sub‐wavelength gratings for backlight

This study proposes a roll‐to‐roll process‐based sub‐wavelength grating, which is attached on a light bar to turn the side‐lit red/green/blue (620, 520, and 450 nm) incident rays into a uniformly and normally output white light with high illuminance from the light bar's surface. On the basis of the rigorous coupling wave analysis, the relationship between the first‐order transmission/reflection efficiency and the pitch of the gratings with different shapes was analyzed. The optimal design can effectively reduce the coupling length and enhance the white color balance for display applications.     

Ultrasonic-assisted drilling of Inconel 738-LC

Generally in the drilling of modern aviation materials such as nickel and titanium base super alloys, problems frequently occur in terms of burr formation at the cutter exit, tool stress, high heat generation on tool surface as well as low process reliability. A recent and promising method to overcome these technological constraints is the use of ultrasonic assistance, where high-frequency and low-amplitude vibrations are superimposed on the movement of cutting tools. This paper presents the design of an ultrasonically vibrated tool holder and the experimental investigation of ultrasonically assisted drilling of Inconel 738-LC. The circularity, cylindricity, surface roughness and hole oversize of the ultrasonically and conventionally drilled workpieces were measured and compared. The obtained results show that the application of ultrasonic vibration can improve the hole quality considerably. Improvements of up to 60% have been achieved.     

工业PC标准开放体系结构数控系统在卧式加工中心上的应用

使用工业PC标准开放体系结构数控系统，进行卧式加工中心电气控制系统的设计，调试及C＋＋语言PMC软件开发，指出NC主机－伺服系统－机床强电－操作面板－手轮－网络－通讯各部分的总体结构，硬件接线方法，模块化的PMC软件开发方法及机电整合调试步骤。     

超声加工中振幅衰减的控制

超声加工过程中，振动系统的振幅会发生衰减，造成加工过程不稳定，生产率降低。针对振幅衰减的原因，提出了先进行频率跟踪，然后在谐振状态下再提高振幅的方案，使振幅不因加工状态的变化而变化，从而保证加工质量，提高生产率。