环氧玻璃钢衬里在化工设备中的应用

本文叙述了非标准化工设备的环氧玻璃钢防腐衬里工艺、配方及使用考查结果．     

WF40防腐蚀涂料在原料水罐上的应用

中国石化股份有限公司洛阳分公司炼油厂污水汽提装置的原料水罐(V303)由于接触的污水中含有H2S,NH3,CO2,CN-,酚等多种腐蚀介质因此经常发生腐蚀泄漏事故。经涂刷WF40玻璃鳞片防腐蚀涂料后,已平稳运行两年。2002年检修检查,涂层完好,仍在继续使用。WF40涂料为环氧型玻璃鳞片涂料,其热膨胀系数与钢质基体接近,因此具有耐热冲击性强等优点。待涂罐体经喷砂除锈到Sa2.5级后,涂底漆2道,中间涂层2道、面漆2道,使干膜厚度达到350μm,可有效防止腐蚀性介质的渗透。     

Mechanical properties and thermal stability of rice husk ash filled epoxy foams

Mechanical properties and thermal stability of epoxy foams filled with white and black rice husk ash were studied. Epoxy foams were prepared from a commercial system and filled with different amounts of both the ashes (0, 6.8, 12.8, 18.0, and 22.7 wt %). The incorporation of both the ashes modified the final morphology of the foam, decreasing the average cell size and increasing the number of cells per volume unit. For all filler percentages used, the specific modulus and strength results showed that the white ash is more effective as reinforcing agent than the black ash. The initial degradation temperature was not affected by the content and type of ash used as the filler. The integral procedure decomposition temperature, weight loss, and char residue results were related to the ash type and atmosphere used in the thermogravimetric analysis. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Thermal and mechanical properties of epoxy composites reinforced by a natural hydrophobic sand

If a low weight percentage of crude fine fillers can improve properties of polymer materials directly without complicated chemical treatment process involved, it will be significant for many industrial applications. Our previous study indicated that a kind of Cancun natural sand could be an effective filler material for polymer composites. In this current work, the epoxy composites reinforced by this kind of natural sand particles were prepared and thermal and mechanical properties of the composites containing up to 5 wt % of the sand particles were characterized. Results showed that the highest flexural strength appears in the epoxy composite containing 1 wt % sand particles. A damage model was used to interpret the flexural properties, which showed an acceptable agreement with the experimental results. The glass transition temperature, high temperature storage modulus, and dimensional stability of the sand/epoxy composites monotonically increased with the addition of the sand particles. The sand particle/epoxy composites also displayed a noticeable enhancement in thermal conductivity. Theoretical analysis showed that in addition to conduction, other heat transport mechanisms played roles in the improved heat transmission through the composites. As a natural porous micron-scale material, Cancun sand has the potential for applications in cost-effective composites with enhanced mechanical and thermal properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

钛酸酯催化环氧树脂固化动力学研究

用FTIR“原位”技术,研究了钛酸酯(Tc-114)偶联剂对环氧E-44和二氨基二苯基甲烷(DDM)固化反应的催化作用,得出固化程度与时间的关系曲线。又根据DSC曲线,分别算出加有Tc-114和不加Tc-114的两个固化体系的反应表观活化能和反应级数。结果表明,Tc-114的存在使环氧固化反应活化能降低,催化作用明显。     

UV-固化光纤色标油墨

报导了一类新型的化学功能材料———ＵＶ固化光纤色标油墨。该材料由可ＵＶ固化的有机硅环氧安息香酸丙烯酸酯（ＳＥＢＡ）和脂环族环氧丙烯酸酯（ＡＣＥＡ）两种光敏预聚物为基料，以自行合成的光敏染料———分散红氨基甲酸酯丙烯酸酯（ＲＵＡ）、分散蓝氨基甲酸酯丙烯酸酯（ＢＵＡ）和吖啶黄氨基甲酸酯丙烯酸酯（ＹＵＡ）为着色剂，加入必要的添加剂配制而成的ＵＶ固化光纤色标油墨。该色标油墨已在光纤生产中得到应用。     

改性己二胺制备TG301环氧树脂室温固化剂

已二胺经与环氧树脂进行羟烷基化及与丙烯腈进行氰乙基化反应达到改善低熔点低毒性．低脆性的综合效果．文中介绍了改性乙二胶固化剂的制备方法，质量指标和有关固化特性等．     

Investigation into the morphological and mechanical properties of date palm fiber-reinforced epoxy structural composites

This study aims to examine the morphology and mechanical properties (tensile, flexural, and compressive) of epoxy composites reinforced with epoxy date palm leaves (EDPL), epoxy date palm branch (EDPB), and epoxy/hardener date palm core shell (EDPC) fibers (particle size <1 μm depend on the date palm fibers). A three-step technique was used to obtain the composites. The EDPL composites showed a maximum tensile strength of 3.45 MPa, while the EDPB composites showed maximum compressive and flexural rigidity of 9.46 and 5.55 MPa, respectively, owing to the good compatibility of fiber-matrix bonding. In this work, epoxy composites reinforced with date palm fibers (DPF) leaves, branches, and core shell were recycled using a cost-effective and easily reproducible three-step technique. EDPC fibers fabricated with 64.65% weight carbon fibers content demonstrated improved tensile strengths and stiffness properties. The three samples of palm date composites revealed mechanical properties that could be used to trial these fibers for manufacturing purposes, and to exploit their extraordinary mechanical properties shown in current results.     

Zirconium-Embedded Polyhedral Oligomeric Silsesquioxane Containing Phosphaphenanthrene-Substituent Group Used as Flame Retardants for Epoxy Resin Composites

A zirconium hybrid polyhedral oligomeric silsesquioxane derivative (Zr–POSS–bisDOPO) is synthesized by the corner-capping and Kabachnik–Fields reactions. It is characterized by Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance spectroscopy (NMR), and then used as a flame retardant in diglycidyl ether of bisphenol A (DGEBA) to endow epoxy resin (EP) with flame retardancy. The flame retardancy, thermal stability, and mechanical properties of the cured EP/Zr–POSS–bisDOPO composites are investigated. The results show that when Zr–POSS–bisDOPO is added by 5–7 wt%, the EP/Zr–POSS–bisDOPO composites pass the UL-94 V-0 rating test. In addition, they have a better flame-retardant effect than pure EP. The combination of Zr atom embedded in the Si O cubic cage and the two phosphaphenanthrene substituent groups in one corner of cubic cage is expected to realize the Zr/Si/P ternary intramolecular hybrid synergistic effect and achieve the possibility of dispersing metal–POSS cages at a sub-micrometer-scale level into polymer matrix. It also proves that Zr–POSS–bisDOPO produces phosphorus-containing free radicals and terminates the chain reactions in gas phase. Meanwhile the Si O Si and Zr O units are retained in the solid phase, which promote the char formation and enhance the flame retardancy. This kind of Zr-doped POSS will be helpful for developing the new metal–POSS hybrid flame-retardant and polymer composites.     

Bioderived Bilayer Shell Modification β-FeOOH Nanorods via Self-Assembly Technique as Sustainable Flame Retardants for Enhancing Flame Retardancy of Epoxy Resin

The design and application of bioderived flame retardants have been widely conducted to meet the concept of green and sustainable development. Here, self-assembly technique is used to prepare core–shell bioderived additives by using β-FeOOH as the core and polydopamine (PDA)/tannic acid (TA) bilayer as the shell, following adsorption of nickel ions to enhance the thermal stability, flame retardancy, and mechanical properties of epoxy resin (EP). The molecular structure of biobased resources is rich in hydroxyl groups and carbon content, which can be dehydrated and carbonized during combustion and promote the formation of robust protective char layer. With the addition of 5 wt% β-FeOOH@PTNi, the EP composites can pass V-0 rating in the UL-94 test. The peak heat release rate and total heat release decrease by 28.4% and 17.4% compared with pure EP. The bioderived nanorods can capture the oxygen free radicals, contributing to flame retarding in gaseous phase. Thus, the release of high-toxic CO and flammable gaseous is significantly suppressed. Besides, the storage modulus of EP composites increases by 16.0% with the addition of 5% β-FeOOH@PTNi compared with pure EP. This work provides a sustainable methodology for the design of bioderived flame retardants for EP.