Microstructural changes accompanying repair welding in 5xxx aluminium alloys and their effect on the mechanical properties

At the shipyards, the aluminium alloy 5083 is welded with a multi-pass sequence using the metal inert gas technique. If, while checking the weld integrity either after welding or during service, defects are detected in the vicinity of the weldment, repairs are usually employed to extend the service life.

The repair method involves removal of the upper passes, depending on the thickness and re-welding under the same conditions.

Purpose of this paper is to examine the microstructural changes accompanying repair welding, define their effect on properties of primary importance and set, if possible, an upper limit as far as the number of repairs is concerned.     

焊补法带压堵漏技术与不停车带压堵漏技术的应用

介绍了传统的焊补法堵漏及目前常用的不停车带压堵漏技术的基本原理、操作步骤以及密封剂类型，并对两种方法进行了比较。     

埋弧自动焊焊接H型钢柱的方法和注意事项

焊接十字形断面柱的结构特殊。对制作工艺及焊接变形控制要求较高。在实际生产中采用预先进行应力消除，组对时不加拘束，焊接时分段同向跳焊的方法成功地完成了对这一构件的制作。     

WDB620高强钢应用于大型蜗壳的焊接制造工艺研究

2005年初,水电十四局承担了漫湾二期水电站和小湾水电站蜗壳的制造任务。蜗壳钢材选用国产600 MPa级别高强钢,为了全面综合地考核该级别钢种的材料强度和安全裕度,检验模拟大型蜗壳焊接制造工艺的可靠性。对国产的WDB620高强钢进行了可焊性和制造工艺性试验研究,并在国内首次设计、制造模拟压力容器并对其进行水压试验和爆破试验。研究成果通过中国水电集团公司鉴定,结论为该课题研究成果达到国内选进水平。     

一种矿山用钢筋网自动化焊接生产线的设计

设计一条钢筋网自动化焊接生产线，包括经料送料平台、纬料自动分料及上料机构、多点电阻点焊机、接料平台、卸料机械手。从上料到出料依靠电机、汽缸之间的协调工作来实现。并由单片机和PLC实现控制功能，上位机用MCGS组态软件在整个过程监视现场，采集工作状态及参数，起到监控作用。     

Precipitation behavior of σ phase in fusion zone of dissimilar stainless steel welds during multi-pass GTAW process

The purpose of this study is to investigate the precipitation characteristics of σ phase in the fusion zone of stainless steel welds at various welding passes during a tungsten are welding (GTAW) process. The morphology, quantity, and chemical composition of the δ-ferrite and σ phase were analyzed using optical microscopy (OM), a ferritscope (FS), a X-ray diffractometer (XRD), scanning electron microscopy (SEM), an electron probe micro-analyzer (EPMA), and a wavelength dispersive spectrometer (WDS), respectively. Massive δ-ferrite was observed in the fusion zone of the first pass welds during welding of dissimilar stainless steels. The σ phase precipitated at the inner δ-ferrite particles and decreased δ-ferrite content during the third pass welding. The σ and δ phases can be stabilized by Si element, which promoted the phase transformation of σ→ϱ+λ₂ in the fusion zone of the third pass welds. It was found that the σ phase was a Fe−Cr−Si intermetallic compound found in the fusion zone of the third pass welds during multi-pass welding.     

双焊缝方矩形钢管生产工艺介绍

介绍了双焊缝方矩形钢管生产技术的特点及冷弯等边槽钢孔型设计参数.通过双焊缝方矩形钢管用冷弯等边槽钢的孔型设计、生产,实现了大截面双焊缝方、矩形钢管的生产,满足了客户的需求.     

高功率激光焊接光致等离子体的检测

系统地归纳了高功率激光焊接过程中光致等离子体的声、光、电、热等四种特征信号,综述了国外在等离子体信号检测方面的试验方法及研究进展,分析了未来的发展趋势。     

煤气管道膨胀节腐蚀和在线包焊技术应用

简单分析了高炉煤气中Cl元素的存在对不锈钢膨胀节的应力腐蚀问题和防止途径，作为一种临时性的防范措施，简要介绍了煤气膨胀节包焊实施步骤和措施。     

新型单片机控制熔化极脉冲氩弧焊机

采用一种新型弧压反馈闭环控制方式，在每一个周期内都可以保证电弧电压的平均值相同，可以实现稳定可靠的弧长调节。控制系统完全由软件控制器实现，人机界面友好。根据一个脉冲过渡一个熔滴的原则选取脉冲参数，在大量工艺试验的基础上．对脉冲参数的匹配关系进行了优化。试验表明，该机一个脉冲过渡一个熔滴的稳定区间较宽，电弧自身调节能力强，焊缝成形美观，几乎没有飞溅。研制的单片机控制的IGBT逆变式熔化极脉冲氩弧焊机工作可靠，已经投入批量生产。