钨合金的磨削加工去除机理

目的 解决钨合金磨削加工去除机理不明晰的问题。方法 基于单磨粒刻划有限元仿真、单磨粒刻划和磨削加工实验，探究钨合金的磨削加工去除机理。结果 在刻划过程中，划痕的不同位置材料的去除特性存在显著差异。在单颗粒刻划切入端，材料依次发生了塑性变形、隆起、微裂纹，再到钨相与黏结相的混杂交融。在划痕中段以材料去除为主，出现了材料微卷起和材料卷起现象，沿着刻划方向卷起现象越来越严重。在划痕切出端，划痕边缘和尾部均出现了“飞边”现象，且相较于切入端，切出端的形貌较差，实验与仿真吻合。此外，在不同相位处，材料的去除特性也存在一定不同。在钨相区域，同时存在脆性特征和塑性特征。在黏结相区域，刻划深度较浅时主要呈现塑性变形、塑性流动等特征，刻划中端深度较大时主要呈现与钨相的混杂和交融。在钨相与黏结相的相界处，相邻钨颗粒呈现不同的损伤或去除特征，且相界会阻断特征形貌的传递。最后，磨削后的钨合金表面存在单颗粒刻划痕上出现的所有去除特征，与单颗粒划痕的去除特征吻合。不同的是，磨削后划痕底部出现了区域性和放射状的裂纹。结论 钨合金的两相特性使得磨削表面的去除特征较复杂，存在塑性变形、微裂纹、微卷起、卷起、裂纹和两相交...     

Substitutional diffusion and Kirkendall effect in binary crystalline solids containing discrete vacancy sources and sinks

We investigate vacancy-mediated diffusion in a binary substitutional alloy by explicitly accounting for discrete vacancy sources and sinks. The regions between sources and sinks are treated as binary crystals with a perfect lattice structure containing a dilute concentration of vacancies. The sources and sinks are assumed ideal, maintaining an equilibrium vacancy concentration in their immediate vicinity. Diffusion within the perfect lattice is described with a diffusion-coefficient matrix determined by kinetic Monte Carlo simulations for a binary, thermodynamically ideal alloy in which the components have different vacancy-exchange frequencies. Continuum simulations are performed for diffusion couples with discrete grain boundaries acting as vacancy sources and sinks. Effective grain coarsening due to the Kirkendall effect is observed even in the absence of Gibbs-Thomson driving forces. As in standard ternary systems, uphill diffusion is observed. We also find that the drift of the lattice frame of reference as a result of the Kirkendall effect increases with the source/sink density. Upon increasing the density of vacancy sources and sinks, we recover the conventional treatment of substitutional diffusion, which assumes a dense and uniform distribution of vacancy sources and sinks that maintain an equilibrium vacancy concentration throughout the solid. The inverse Kirkendall effect, where the slower component segregates at grain boundaries acting as vacancy sinks, is also observed in the simulations.     

Mechanical alloying of Mo—Si—Fe powders

Mechanical milling behavior of Mo-Si-Fe powders was investigated u sing XRD, SEM and TEM techniques. The mixtures of elemental molybdenum (>99%), s ilicon (>99%) and iron (>98%) powders with a stoichiometry of Mo5-xFe xSi3 (x=0.5, 1, 2) were milled in a planetary mill for up to 195 h. For all three powder mixt ures, high-energy milling of 60h led to formation of the Mo(Fe, Si) supers aturated solid solution (Moss); and to a remarkable expansion of the solub ility of Fe, Si in molybdenum. The transformation of Moss to an amorphous phase was identified after longer time milling. In the milling process, the grain size of Mo (Fe, Si) decreased gradually and the internal stress increased linearly. After 40 h milling, the grain size was reduced to about 11 nm. SEM analysis of milled powders showed that the particle size increased initially with milling time. After 195 h milling, particles exhibited a spherical morphology and the particle size were reduced to about 100 nm.     

电场作用对提高微生物浸矿性能的影响

在排土场微生物强化浸出过程中,结合电场生物工程技术,以氧化亚铁硫杆菌为研究对象,提出利用电场作用提高微生物浸矿性能的方法,探讨电场作用对微生物生长代谢以及渗流特性的影响。结果表明：电场作用对氧化亚铁硫杆菌生长代谢的影响非常明显,适当的电场可有效强化其生长代谢能力,过高的电流会抑制氧化亚铁硫杆菌生长;电场作用下,排土场孔隙中微生物的渗流能力明显增强,微生物电动渗流效应在渗透率高排土场中尤为明显。     

Effects of secondary carbide precipitation and transformation on abrasion resistance of the 16Cr-1Mo-1Cu white iron

The relationship between secondary carbide precipitation and transformation of the 16Cr-1Mo-1Cu white iron and abrasion resistance were investigated. The results show that secondary carbide precipitation and transformation at holding stage play an important role in the hardness and abrasion resistance. After being held for a certain time at 853 K for subcritical treatment, the grainy secondary carbide, (Fe,Cr)₂₃C₆, precipitated first and then Fe₂MoC or MoC carbides precipitated in the alloy, both of which improve the bulk hardness and abrasion resistance of the alloy. The reasons for these improvements are the secondary carbide precipitates from the austenite and the retained austenite transforms into the martensite, both make the matrix strengthen. So the matrix has more effective support to the harder eutectic carbide against exterior abrasion. With expanding the holding time, the in situ transformation from the granular (Fe,Cr)₂₃C₆ carbide into laminar M₃C carbide causes the formation of the pearlitic matrix and an associated decrease of the alloy abrasion resistance.     

An efficient method for solving the Signorini problem in the simulation of free-form surfaces produced by belt grinding

Industrial robots are recently introduced to the belt grinding of free-form surfaces to obtain high productive efficiency and constant surface quality. The simulation of belt grinding process can facilitate planning grinding paths and writing robotic programs before manufacturing. In simulation, it is crucial to get the force distribution in the contact area between the workpiece and the elastic contact wheel because the uneven distributed local forces are the main reason to the unequal local removals on the grated surface. The traditional way is to simplify this contact problem as a Signorini contact problem and use the finite element method (FEM) to calculate the force distribution. However, the FEM model is too computationally expensive to meet the real-time requirement. A new model based on support vector regression (SVR) technique is developed in this paper to calculate the force distribution instead of the FEM model. The new model approximates the FEM model with an error smaller than 5%, but executes much faster (1 s vs 15 min by FEM). With this new model, the real-time simulation and even the on-line robot control of grinding processes can be further conducted.     

新型钢管内外圆修磨机的技术特点

介绍上海西重所重型机械成套有限公司开发研制的内外圆钢管修磨机的设备组成、技术特点及其使用情况,整机的技术性能已达到国外同类设备的先进水平,特别是能适应环境保护的要求,对钢管修磨后产生的多种粉尘有收集功能.可在国内众多钢管厂推广应用.     

碲粉涂料防止铸件渗漏作用的探讨

介绍用碲涂料解决铸件渗漏的方法,对碲粉涂料防渗漏的作用形式、机理进行了探讨,并指出一些使用中的注意事项.     

铂族元素的协同萃取

介绍协同萃取用于铂族元素富集与分离的进展状况。     

外场作用下由工业TiOSO4液合成介孔二氧化钛

以工业硫酸氧钛为钛源,采用复合模板合成路线,分别于超声,微波和水热外场作用下合成了介孔二氧化钛前驱体.通过调节反应体系的pH值来控制TiOSO4液的水解和缩聚速率.煅烧脱除模板后得到锐钛型的介孔二氧化钛.产物采用XRD,氮等温吸附脱附,粒度分布,SEM,TEM,SAD和X射线能谱分析(XPS)等技术进行了表征.结果表明具有强极化作用和温和水热环境的外场利于制备结构更佳的介孔二氧化钛;超声振动利于介观结构的形成.在微波辐照下,所制得介孔二氧化钛的比表面积为146.6 m2/g,平均孔径2.57 nm,晶粒尺寸13.65 nm.超声、微波和水热较常规合成方法更利于形成和稳定介孔结构.