Microstructural evolution,flow stress and constitutive modeling of Al−1.88Mg−0.18Sc−0.084Er alloy during hot compression

To explore the hot compression behavior and microstructural evolution, fine-grained Al?1.88Mg?0.18Sc? 0.084Er (wt.%) aluminum alloy wires were fabricated with Castex (continuous casting?extrusion) and ECAP-Conform, and their hot compression behavior was investigated at temperatures of 673?793 K and strain rates of 0.001?10 s^?1; the microstructures were characterized by optical microscope, X-ray diffractometer, transmission electron microscope, and electron backscattered diffractometer, and the flow stresses were obtained by thermal compression simulator. Microstructural evolution and flow curves reveal that dynamic recovery is the dominant softening mechanism. Continuous dynamic recrystallization followed by dynamic grain growth takes place at a temperature of 773 K and a strain rate of 0.001 s^?1; the yielding drop phenomenon was discovered. Hyperbolic sine constitutive equation incorporating dislocation variables was presented, and a power law constitutive equation was established. The stress exponent is 3.262, and the activation energy for deformation is 154.465 kJ/mol, indicating that dislocation viscous glide is the dominant deformation mechanism.     

重轨轨头廓形尺寸精度控制的有限元分析

重轨轨头的廓形精度是衡量高速铁路用钢轨质量水平的重要指标之一。采用有限元方法对半万能工艺下UF轧制过程进行了模拟,通过对比实验,分析了来料宽度、水平辊压下量及腹高差值变化对轨头与轨腰间金属横向流动及轨头廓形成形精度的影响。结果表明,轨头部分来料宽度变化对轨头与轨腰间金属横向流动基本无影响;水平辊压下使轨腰金属向轨头流动,使轨头展宽量增大;腹高差值使轨头金属向轨腰流动,使轨头展宽量减小,在两者综合作用下,轨头金属最终向轨腰流动,造成轨头金属量减少,孔型设计时应考虑此偏差造成的头腰延伸率不匹配及廓形充满度问题。轨头部分来料宽度变化会直接改变轨头金属量进而影响其廓形精度,孔型过充满后,来料宽度增加引起的轨头展宽量显著增加;腹高差值过大或水平辊压下量过大均会加剧轨头与轨腰间金属横向流动,不利于降低钢轨轧后残余应力。     

热轧卷取温度对HC340LAD+Z带钢力学性能的影响

为了研究热轧卷取温度对热镀锌HC340LAD+Z带钢力学性能的影响规律,对同一炉次、相同规格的3批次钢坯,分别采用580、620、660 ℃3个卷取温度,以及相同的冷轧、热镀锌、退火工艺进行了试验研究。结果表明,随着卷取温度的升高,成品带钢的屈服强度、抗拉强度降低,伸长率稍有增加,均满足EN10346标准对HC340LAD+Z带钢力学性能的要求。热轧卷取温度为620 ℃时,HC340LAD+Z带钢的屈服强度为389.2 MPa,抗拉强度为474.3 MPa,伸长率A80为26.5%,其综合力学性能对比标准指标,富裕量最佳。     

一种中碳高硅弹簧钢的热变形行为及流变应力模型

利用MMS-200热模拟试验机对一种中碳高硅弹簧钢进行了单道次热压缩试验,研究了该钢在变形温度为900~1 100 ℃及应变速率为0.1~10 s^-1条件下的热变形行为,建立了应变补偿的Arrhenius流变应力预测模型。结果表明,应变速率和变形温度对该弹簧钢的奥氏体动态再结晶过程有显著影响。当变形速率为0.1、5、10 s^-1时,在所有变形温度下均发生奥氏体动态再结晶;当变形速率为1 s^-1且变形温度超过950 ℃时,奥氏体发生动态再结晶,其热变形激活能为445.5 kJ/mol。通过对真应力的预测值与试验值的对比,得出应变补偿Arrhenius模型具有准确性和预测性,其相关系数为0.976,平均相对误差为4.73%。     

热轧不锈钢板带粗轧机架高速钢轧辊的研制

由于不锈钢热轧板带产线粗轧温度高、压下量大、轧辊咬入角大、辊面受挤压力和摩擦力更大等工况特点,原轧辊材质的应用受到了限制。介绍了热轧不锈钢板带粗轧新型高速钢轧辊的研制情况,主要介绍了其化学成分、热处理工艺、内层材质的设计及其组织性能。该新型高速钢轧辊在国内某1 780 mm不锈钢热轧产线粗轧机组的应用取得了较好效果,毫米轧制量为7 000 t/mm,下机辊表面光洁,表面粗糙度为1.3～1.6 μm。     

纯铂的热塑性变形行为及微观结构演变规律研究

用热模拟试验机研究了纯铂在真应变量为0.9、变形温度为550℃～950℃和应变速率为0.01～1 s~(-1)的热塑性变形行为,并对热压缩后的样品进行了金相观察和显微硬度测量。结果表明,纯铂的流变应力随变形温度的升高和应变速率的降低而降低;其热压缩变形过程中软化行为由变形温度和变形速率共同作用决定,一般以动态回复为主,而在低应变速率和高形变温度下以动态再结晶为主,动态再结晶发生造成的软化使纯铂样品的硬度迅速下降。利用Zener-Hollomon参数方程获得了热塑性变形流变应力本构方程,得到纯铂的热变形激活能为208.51 kJ/mol,流变应力拟合公式计算值与实验值的平均误差为5.9%。     

Study and Analysis of the Effect of Harmonics on the Hot Spot Temperature of a Distribution Transformer Using Finite-Volume Method

Transformers are critical components in power systems and their failure can cause long interruption of power supply. The condition of a transformer can be monitored by performing thermal analysis. The use of non-linear devices, such as rectifiers and converters, draws harmonic currents that increase losses in transformers, thereby increasing their operating temperature. In this article, a new numerical approach is presented for determining the rise in hot spot temperature in a 5-kVA, 400/400-V dry-type three-phase transformer laboratory prototype. The key novelty is that the additional winding eddy current loss due to non-linear loads is considered in the numerical modeling. The winding eddy current loss corresponding to harmonic distortion is estimated by conducting experiments and calculations. Numerical simulations are carried out for a wide range of non-linear loads using a commercial computational fluid dynamics package, FLUENT 6.3. The proposed numerical methodology is validated by performing experiments on the transformer for possible non-linear loads and comparing the measured hot spot temperature with the simulated values. Correlation equations for rise in hot spot temperature as a function of total harmonic distortion are presented, which can be used for estimating the life of transformers when connected to different types of loads.     

基于简化干扰观测器的光电平台稳定与评估

单纯采用经典的比例积分（proportion integration,PI）校正难以进一步提高航空光电平台惯性稳定性能。本文分析了影响稳定精度的主要因素,设计了基于简化干扰观测器（disturbance observer,DOB）的航空光电平台稳定控制算法。该方法由DOB和PI控制器构成,其中DOB 采用陀螺反馈,利用等效变换实现,无需求取被控系统的逆模型。此外,本文提出一种基于隔离度测试的航空光电平台稳定性能评价方法。在实际系统中进行了惯性稳定实验,采用所提出的稳定控制方法获得了10 μrad（RMS）的稳定精度,并且采用新方法的隔离度测试结果在30 Hz频带内的姿态扰动下较传统PI控制均有显著的提高。     

EPS应急电源装置改造

在地铁特殊的工作环境和较高的安全要求下,EPS采用热后备式工作方式更能实现后备电源的功能,保障人员疏散的应急照明。冷后备式EPS改造成热后备式工作方式,以修改控制原理和更换关键元器件(如逆变器、控制板件)为切入点,在原设备参数显示、数据上传功能基础上增加市电/蓄电池电源切换功能和逆变器热后备式启动功能。     

Combine Effects of Essential Oils and Packaging on Smoked Rainbow Trout Stored 4°C

In this study, the effect of essential oils (thyme and clove) and packaging treatments (vacuum and modified atmosphere) on the storage of hot smoked rainbow trout (Oncorhynchus mykiss) fillets over a period of 120 days at 4°C was investigated. Fillets were subjected to microbiological (total aerobic mesophilic bacteria, psychrotrophic bacteria, lactic acid bacteria, yeast and mould), chemical analyses (pH, thiobarbituric acid reactive substances and total volatile base nitrogen) and quality testing throughout the storage period. Difference in microbiological and chemical changes between samples was found to be significant (p < 0.05) during storage period. Sensory evaluation showed significant differences between the samples, and V2 and M2 samples were assessed as the most acceptable products by the panellists. In conclusion, essential oils treatment to hot smoking had a positive effect on shelf life of rainbow trout, especially clove oil showed more positive effect when compared with thyme oil. Copyright © 2015 John Wiley & Sons, Ltd.