Optimization of A-TIG process parameters using response surface methodology

In the present work, the influence of process parameters such as welding current (I), welding speed (S), and flux coating density (F) on different aspects of weld bead geometry for example depth of penetration (DOP), bead width (BW), depth to width ratio (D/W), and weld fusion zone area (WA) were investigated by using the central composite design (CCD). 9–12% Cr ferritic stainless steel (FSS) plates were welded using A-TIG welding. It was observed that all input variables have a direct influence on the DOP, BW, and D/W. However, flux coating density has no significant effect on WA. Mathematical models were generated from the obtained responses to predict the weld bead geometry. An optimized DOP, BW, D/W, and WA of 6.95?mm, 8.76?mm, 0.80, and 41.99?mm², respectively, were predicted at the welding current of 213.78 A, the welding speed of 96.22?mm/min, and the flux coating density of 1.99?mg/cm². Conformity test was done to check the practicability of the developed models. The conformity test results were in good agreement with the predicted values. Arc constriction and reversal in Marangoni convection were considered as major mechanisms for the deep and narrow weld bead during A-TIG welding.     

Investigation of Ablation Efficiency of Stainless Steel Using Pulsed Lasers in Burst Mode

Due to its high corrosion resistance and mechanical properties, stainless steel is commonly used in various industrial applications. Although different types of stainless steel are similar in their chemical composition, they can differ significantly in their thermal diffusivity. This property is relevant in the ability of a material to conduct heat and thus, in laser processing. In this frame, this study compares the ablation efficiency and characteristics of polished stainless steel samples of the alloys AISI 304, AISI 420, and AISI 316Ti. They are irradiated with single ultrashort pulses having pulse durations between 250 fs and 10 ps as well as using GHz burst modii. The goal is to investigate the differences in both the ablation threshold and the ablation rate to improve the ablation efficiency. The results show that shorter pulse durations lead to a more efficient ablation process. On the other hand, GHz bursts are found to be, in general, less efficient. In addition, there is a significant difference in the surface morphology depending on the process parameters. The differences in the thermal diffusivity do not significantly influence the ablation threshold fluence but surface morphology and the ablation rate.     

Determination of threshold stress intensities: fatigue of low alloy steel BS4360-50D

An experimental method for obtaining the effective stress intensities necessary for cyclic crack growth prediction is described. Also, it is shown that the critical threshold value, ΔK_{c, th}, can be estimated using simple energetic considerations, leading to an equation:

$\text{Δ}\text{K}{}_{\mathrm{c,th}}\text{=}\text{4π}\text{E}\text{λ}{}_{\mathrm{s}}\text{2?}\text{(θ}{}_{\mathrm{uts}}\text{?}{}_{\mathrm{f}}\text{)}\text{((1+}\text{n}\text{)θ}{}_{\mathrm{yc}}\text{)}{}^{\mathrm{<mtext>1</mtext><mtext>2</mtext>}}$

The threshold values obtained compare well with the experimentally observed values for a structural steel BS 4360-50D and for other steels.     

Effect of nitrogen and vanadium on austenite grain growth kinetics of a low alloy steel

Austenite grain growth kinetics in a steel containing 0.4% C, 1.8% Cr with different nitrogen contents (in the range 0.0038–0.0412%) and a micralloying addition of 0.078% V were investigated. The investigations were carried out in an austenitising temperature range of 840–1200 °C for 30 min. The results of investigations showed that N promotes the grain growth of austenite. The microalloying addition of vanadium protects the austenite grain growth because of carbonitride V(C,N) precipitation and the grain boundary pinning effect of undissolved particles of V(C,N). Using a thermodynamic model, the carbonitride V(C,N) content, undissolved at the austenitising temperature was calculated. At temperatures when a coarsening and dissolution of carbonitride occurs, the austenite grains start to growth. The effect of nitrogen on the type of chord length distribution of austenite grains was analysed.     

The effect of heat treatment on high temperature mechanical properties of microalloyed medium carbon steel

In the present work, high temperature tensile properties and abrasive wear performance of a microalloyed medium carbon steel has been examined. Tensile and abrasive wear testing were carried out on as-received and heat treated specimens. The research has shown that microalloyed medium carbon steel was susceptible to dynamic strain ageing due to interaction of mobile dislocations and solid atoms, such as carbon and/or nitrogen. The interaction between dislocations and solid atoms at 200–300 °C changes the work hardening rate and contributes to dynamic strain ageing. These interactions also increased abrasive wear resistance of the microalloyed medium carbon steel at 300 °C. Therefore, the inference can be drawn that dynamic strain ageing caused an improvement on abrasion resistance.     

Investigations of ferritic/martensitic super heat resistant 11‐12 %Cr steels for 650 °C power plants

The investigations of advanced ferritic/martensitic 11–12 %Cr steels for 650 °C power plant components focus on the improvement of high‐temperature creep properties with respect to chemical composition. The claim of the DFG research work was the development of new heat‐resistant 12 %Cr ferritic‐martensitic steels with sufficient creep and oxidation resistance for a 650 °C application by using basic principles and concepts of physical metallurgy on the basis of the state of art and to overcome the usual trial and error industrial alloy development. Efforts are focussed on a 100,000h creep strength of 100MPa at 650 °C in combination with a sufficient corrosion resistance by a Cr content of 12 % with contents 4‐5 %W, 3.4‐5,5 %Co, V, B and 1 %Cu as well as the choice of Ta or Ti instead of Nb. The results demonstrate that the aim is not to realize with the used alloying concept. In the long term range all 12 %Cr melts have a lower creep rupture strength than the advanced 9 %Cr piping steel P92. A high creep strength could be reached with a 0.06 % Ta alloyed 11 %Cr melt, which is in addition alloyed with a higher C and B content and as well as with lower W and Co portions. The results indicate in accordance with the finding of other steel researcher that a lower Cr content allows more effectiveness for the alloying partners respectively for the generation of more stable precipitates.     

Advanced cold rolled steels for automotive applications

Advanced multiphase steels offer a great potential for bodies‐in‐white through their combination of formability and achievable component strength levels. They are first choice for strength and crash‐relevant parts of challenging geometry. The intensive development of high‐strength multiphase steels by ThyssenKrupp has led to hot dip galvanizing concepts with an outstanding forming potential. Hot rolled, hot dip galvanized complex phase steels are currently produced in addition to cold rolled DP and RA steels. New continuously annealed grades with tensile strength levels of up to 1000 MPa in combination with sufficient ductility for applications mainly in the field of structural automobile elements make use of the classic advantages of microalloying as well as the principles of DP and TRIP steels. Further improvement of properties will be reached by the new class of high manganese alloyed steels.     

异步轧制对二次再结晶取向硅钢磁性能的影响

研究了异步轧制条件下不同厚度的二次再结晶取向硅钢成品的磁性能的变化,找到了硅钢磁性能与成品厚度和异步速比之间的关系.     

Effect of Hot Band Annealing on Magnetic Properties in 3% Si Grain‐oriented Electrical Steels

Hot band annealing is known to be a prerequisite for good magnetic properties irrespective of manufacturing methods in grain‐oriented Fe‐3 wt.% Si electrical steels. In this study, the effects of hot band annealing on magnetic properties were investigated in 3% grain‐oriented electrical steels of low soluble AI contents and one‐stage cold rolling. Microstructure and precipitate distribution were compared with hot band annealing conditions. Secondary recrystallization behaviour with hot band annealing condition was also discussed.