用对流磨粉碎石灰石的试验研究

本文扼要介绍了对流磨的结构与粉碎原理，及粉碎石灰石的试验研究。研究的主要内容是给料粒度与粉碎产物细度和能量效率的关系，以及喷嘴形状与能量效率的关系。     

提高φ5m×11.5m生料磨产量的措施

针对粘土资源枯竭问题,江苏巨龙水泥集团实施了以粉煤灰和硅石代替粘土的技改工程。但改造后因原料的变更,导致入房物料易磨性变差而影响了φ5m×11.5m生料磨的产质量,并进一步影响察系统的运行。因此该厂在工艺分析的基础上,采取了调整钢球级配、用高铬球替代合金刚球、改造选粉机、加强石灰石二破的管理和减少系统是否是“漏风”等技术措施,效果显著。改造后的生料磨台时产量比调整前提高了12t/h,且节电效果显著。     

球磨效率探讨

主要讨论了球石的装载量、球石空隙率、球石级配、泥浆密度等因素对球磨效率的影响。运用正交试验优选了各因素。     

MLS4531立式辊磨的开发与研制

在研究国内外立式辊磨的基础上开发出MLS4531立式辊磨,结合工程实际优化了技术参数、研磨机构及其附属装置。在调试中对MLS4531立式辊磨的液压系统,安全装置进行了改进。     

利用震动磨超细粉碎天然羟基磷灰石

本文利用震动磨对羟基磷灰石进行超细粉碎,优选出震动磨超细粉碎的最佳工艺条件。利用震动磨研磨可以得到粒度分布单一的粉体样品,D50为2.001μm。     

Preparation and characterization of stainless steel/TiC nanocomposite particles by ball-milling method

A stainless steel/10wt%TiC nanocomposite particles were prepared by high-energy ball-milling method using stainless steel, carbon and titanium as raw materials. The evolution of phase composition, microstructure and specific surface area of the stainless steel/TiC nanocomposite particles with increasing ball-milling time in the range of 0–100 h were investigated by XRD, SEM, TEM and BET techniques. The results showed that the stainless steel/TiC nanocomposite particles were fabricated when the ball-milling time was longer than 20 h. However, the nanocomposite particles were soldered and agglomerated again when the ball-milling time was longer than 60 h. The microstructure of the composite particles transformed from lamellar structure to nanostructure during the repeated process of the cold welding and cracking. TEM image reveals clearly that the in-situ TiC nanoparticles with grain size of 3–8 nm are in the interior of the stainless steel/TiC nanocomposite particles obtained by ball-milling 100 h. Funded by the Natural Science Foundation of Hubei Province (No. 2006ABA304)     

机械合金化法制备W-Cu合金粉末的研究

将W80Cu20（n（W）：n（Cu）=4：1）混合粉末在QM-BP式行星式高能球磨机中球磨进行机械合金化,研究了不同球磨时间对W-Cu混合粉末组织的影响.采用XRD和SEM对不同球磨时间的粉末进行分析,结果显示随着球磨时间的增加,混合粉末产生合金化效果不断增强,Cu固溶于W中,并且晶粒尺寸得到一定的细化.     

参芪花粉片生产工艺改进探究

为了减少工艺流程、提高生产效率和产品质量,对参芪花粉片生产工艺的发酵法破壁和灭菌两个环节进行了研究与改进.采用75%的乙醇水溶液作为花粉破壁、制粒的润湿剂,同时又兼作灭菌剂,提出了采用有机溶剂加胶体磨的新工艺方法替代直接发酵法对花粉进行破壁.通过改进工艺,主要工艺由5步减少到4步,工时显著减少,灭菌效率显著提高,生产成本降低,产品的外观和品质得到了改善;并且新工艺可提高片剂的稳定性和有效成分的均匀度.     

基于多信息融合的双进双出磨煤机料位检测

针对双进双出磨煤机料位检测难题,提出了一种基于多信息数据融合的双进双出磨煤机料位检测方法.该方法将粗糙集（RST）和径向基（RBF）神经网络相结合,利用粗糙集数据简约和规则抽取特性,有效地去除大量冗余数据.利用RBF神经网络函数逼近能力更强和收敛速度更快等优点,引入带遗忘因子的梯度下降算法来整定RBF神经网络参数,简化了神经网络结构,提高了神经网络的学习效率,同时拥有自学习和容错能力,从而有效地保证了数据融合的快速收敛性和稳定性.实验结果表明,在料位检测过程中,将两种智能算法相结合所构成的融合系统,能使双进双出磨煤机准确地完成复杂环境的料位检测任务.     

Gearbox fault diagnosis of rolling mills using multiwavelet sliding window neighboring coefficient denoising and optimal blind deconvolution

Fault diagnosis of rolling mills, especially the main drive gearbox, is of great importance to the high quality products and long-term safe operation. However, the useful fault information is usually submerged in heavy background noise under the severe condition. Thereby, a novel method based on multiwavelet sliding window neighboring coefficient denoising and optimal blind deconvolution is proposed for gearbox fault diagnosis in rolling mills. The emerging multiwavelets can seize the important signal proce...