激光辐照制备搪瓷涂层

激光辐照制备的搪瓷涂层表面粗糙,与金属基材结合牢固。一般由 Si,Al,Na,K,B,F,O等元素组成。在激光辐照过程中 K,Na 明显地挥发,从而在涂层中的含量明显减少;Co,Ni,主要分布在界面附近;Fe 元素也由基材进入涂层,呈梯度状分布,在界面过渡区含量很高,在涂层内含量很低。搪瓷涂层的形成与激光辐照参数,特别与激光功率间存在极为密切的关系;只有选用合理的参数,才能制得搪瓷涂层。     

冷成型模具低温锌系磷化

研制出适用于冷成型模具高硬度表面的低温锌系磷化工艺。其中磷化液含Zn(H2 PO4 ) 2 ·2H2 O 6 0g/L ,Zn(NO3) 2 ·6H2 O 90g/L ,NaNO2 1.5g/L ,稀土促进剂 0～ 1.0g/L ,游离酸度 4～ 6点 ,总酸度 70～ 75点。该磷化液在 4 0℃下 ,处理 30～ 4 0min后可获得厚约 10 μm的磷化膜。性能测试表明 ,其减摩、润滑性能良好 ,摩擦系数约降 0 .1,与未处理试样相比磨损量下降 96 % ,附着力 1级。     

Li2O在保护渣中的作用

采用在不同玻璃性的两种基渣中加入Ｌｉ２Ｏ为研究Ｌｉ２Ｏ对保护渣粘度，熔化温度及玻璃性能的影响，并对Ｌｉ２Ｏ改善保护渣玻璃性的机理进行了探讨，提出了寻找高速连铸保护渣中Ｌｉ２Ｏ的代用物的一种方法。     

High-efficiency finishing process for metal mold by large-area electron beam irradiation

A new finishing process for metal molds by large-area electron beam (EB) irradiation is proposed in this study. In the large-area EB irradiation equipment used here, an EB with high-energy density is irradiated without focusing the beam, and so the EB with a maximum diameter of 60 mm can be used for melting or evaporating metal surface instantly. Experimental results show that the surface roughness decreases from 6 μmRz to less than 1 μmRz in just a few minutes under proper machining conditions. The corrosion resistance of metal mold surface also could be greatly improved by large-area EB irradiation. Furthermore, the surface roughness of tilting surface close to 90° could be well improved. Therefore, large-area EB irradiation method has a possibility to become a high-efficiency finishing process for metal molds.     

结晶器液面自动控制系统在唐钢板坯连铸机的应用

介绍了涡流法和同位素法2种结晶器钢水液面自动控制检测方式,及其在唐钢板坯连铸机的应用.     

大型气化炉制造技术

气化炉是煤化工的核心设备,大庆油田金属结构厂与哈尔滨锅炉厂合作,为某大型石化企业制造了一台侧壁4个烧嘴对置式新型气化炉,该气化炉是目前国内同类产品中最大的气化炉。文章介绍了该气化炉的结构、技术特性及制造技术要求,阐述了其制造工艺、关键技术和质量保证措施,包括筒体成型、机加工、组装焊接、热处理、组件二次加工及精密检测等。通过采取一系列工艺措施,实现了气化炉的各项设计指标,保证了产品的制造精度,气化炉一次投料成功。     

Industrialization of High Performance Sintered NdFeB Magnets

Sintered Nd-Fe-B magnet was manufactured by advanced equipment via a SC (Strip casting) technology.It has integrative performance.     

Synthesis of chemically and structurally modified dicalcium silicate

This paper describes the synthesis of cements, chemically and structurally related to Ca₂SiO₄. Silica was obtained from rice hull after heating at 600 °C. Calcium oxide and small amounts of barium chloride were mixed in order to obtain a final (Ca/Si) or (Ca+Ba)/Si ratio equal to 1.95, 1.90, and 1.80, which is lower than in the conventional cement. The solids were mixed and ultrasonically treated for 1 h with a water/solid ratio of about 20. After drying and grinding, the mixtures were heated up to 1100 °C. It was possible, in some cases, to obtain a cementitious material. These cements are structurally related to β-Ca₂SiO₄ and the lower (Ca+Ba)/Si ratio obtained was 1.95. The initial chemical compositions of these cements are: (Ca_1.83+Ba_0.12)SiO₄ and (Ca_1.79+Ba_0.16)SiO₄. A further lowering in the (Ca+Ba)/Si ratio changes the nature of the silicates.     

聚合反应器制造质量控制要点探讨

聚合反应器是无法检修设备,不允许打开,所以聚合反应器的制造质量必须严格控制,在设备制造过程中,严格按照设计图纸、技术要求及国家现行标准,进行控制设备制造、检验和验收,使制造质量达到规定要求。     

五轴铣削加工中心坐标转换数学模型的建立及应用

首先以 HERMLE C1200 U 为例分析了五轴铣削加工中心的基本结构,然后据此给出了涉及多轴铣削加工中心后置处理角度分配和坐标变换的数学模型,最后介绍了以此数学模型为核心,为UG 软件开发的后置处理软件 UG-HERP1.0的解决方案。