Development of ultra-narrow gap welding with constrained arc by flux band

0 IntroductionThe merits of narrow gap welding (NGW) such ashigh productivity and quantity, minimal distortion, highcost-effectiveness, and all position capability are wellknown. The narrower the gap, the more significant the a-bove merits. Moreover, while an ultra-narrowgap welding(UNGW) process with less than 5 mm gap width is used,its some advantages are very useful for preventing thestress corrosion crack in austenitic steel piping, and forwelding some update steels. For example, in aus…     

单片机控制IGBT逆变式脉冲TIG焊电源的研究

本文介绍了单片机控制的ＩＧＢＴ逆变式脉冲ＴＩＧ焊电源系统的硬件结构及其焊接时序的控制和规范参数的调节方法。该系统采用接触提升引弧方式，并具有不合理规范参数的自动识别功能。     

TIG焊在纺织机械不锈钢圆网制造中的应用

介绍了不锈钢圆网的结构及TIG焊端接接头焊接工艺 ,解决了间距 6根 /cm的 45°不锈钢丝 (0 .4mm)斜纹网布螺旋状焊缝的焊接问题 ,并成功地应用于生产中     

Interfacial energy and match of cold pressure welded Ag/Ni and Al/Cu

The technology of cold pressure welding was adopted to achieve the bonding of Al/Cu(limited soluble and forming compounds),Ag/Ni(hardly mutual soluble),and the relative state of interface was tested by HREM.The results indicate that stable interface is always corresponding to the low interfacial energy value;the stable interface is not coherent but partly-coherent because of the twisting of grain boundary caused by pressure,meanwhile existing dislocation.Namely,the interfacial match and other states under the condition of cold pressure welding are different from the situation that under the condition of thermal action.Moreover,theoretical analyses and calculation on the base of thermodynamics,crystallogeny ,solid physics etc,were discussed.     

压力容器环缝焊接自动跟踪系统的研究

作者研制了一种新型摆动式电弧传感器及其焊缝自动跟踪系统。采用计算机控制，成功地应用于压力容器的环缝脉冲ＭＡＧ焊工艺。实践证明采用这种系统跟踪精度高并获得了优质焊缝。     

微机控制热丝GTA全位置焊管系统

本文介绍了新开发的微机控制热丝钨极氢弧焊焊管系统，旨在提高焊接速度及质量以适应生产发展的需要，控制系统利用焊接电板为传感器，通过软件来实现焊接程序、焊接规范的自动变换，焊接参数的自动控制及以焊缝的自动跟踪和示教跟踪，具有抗干扰性强，精度高，反应快、柔性强及体积小等优点，特别适合于野外现场施工。     

埋弧自动焊在大口径钢卷管焊接上的应用

为把埋弧焊应用在大口径钢卷管焊接上,分析了焊接工艺设计、焊接工装设计和纵缝、环缝焊接的施工要点,经过实际施工验证了这种方法是成功的,效益是高的。     

A novel arc welding inverter with unit power factor based on DSP control

A novel inverter power source is developed characterized with constant output current and unit power factor input. Digital signal processor （ DSP ） is used to realize power factor correction and control of back-stage inverter bridge of the arc welding inverter. The fore-stage adopts double closed loop proportion and integration （PI） rectifier technique and the back- stage adopts digital pulse width modulation （ PWM） technique. Simulated waves can be obtained in Matlab/Simulink and validated by experiments. Experiments of the prototype showed that the total harmonic distortion （THD） can be controlled within 10% and the power factor is approximate to 1.     

磁粉探伤焊缝区反常显示成因分析

研究了中碳钢焊缝区磁粉探伤出现的假磁痕,对焊接过程和焊缝组织进行分析,制订出合理的焊接工艺,避免表面缺陷检测的误判。     

药芯焊丝气体保护焊在高压Cr-Mo钢管上的应用

采用钨极惰性气体保护焊(GTAW)打底与药芯焊丝气体保护焊(FCAW)填充、盖面的焊接方法对ASME SA-335 P22和ASME SA-335 P11钢管做了焊接工艺评定。分别对其焊缝进行了拉伸、弯曲、冲击和硬度检测等力学性能试验，并通过金相照片对焊缝的微观组织进行了分析，结果证明工艺评定焊缝的各项力学性能指标都达到了ASME Ⅸ的要求，该焊接方法在实际生产中是可行的。