快干涂料铸渗法获得铸件表面复合层的研究

对快干涂料法铸渗工艺进行了研究。查明了影响铸件表面复合层质量的主要工艺因素,确定了最佳工艺参数,为生产实践提供了依据。     

Corrosion resistance of the electro-galvanized steel treated in a titanium conversion solution

The conversion coating can be obtained by using a solution containing titanium tetrachloride, fluorosilicate acid and nitric acid. The results of X-ray photoelectron spectroscopy (XPS) showed that the titanium conversion coating consisted of ZnO, TiO₂ and Zn₄Si₂O₇(OH)₂. The formation process of the titanium conversion coating was studied. Effects of the immersion time, pH value and solution temperature on the corrosion resistance and the chemical composition of the titanium conversion coating were investigated by the salt spray test (SST) and XPS, respectively. The results of XPS and SST showed that the titanium conversion coating displayed better corrosion resistance with higher contents of Si and Ti. Results of corrosion tests (the salt spray and electrochemical test) indicate that the corrosion resistance of the conversion coating by titanium solution is better than that of the conversion coating using the traditional chromate solution.     

添加稀土引致的磷化膜变化与促进机制

用能谱与SEM分析，发现加入稀土硝酸盐(REN)后明显提高了无定形晶体Zn2Fe(PO4)2在磷化膜表面的覆盖率，而使得膜的耐蚀性能提高.此时膜内相关元素含量比例发生了变化：P增大,Zn减小，可见磷对膜耐蚀性的贡献比锌大.讨论认为，稀土硝酸盐是一个有良好载氧能力的催化剂，具有良好的成核促进作用和阴极去极化作用，从而能加速磷化并使膜的耐腐蚀性能提高.      

TiN/SiNx submicronic multilayer coatings obtained by chemical vapor deposition in a fluidized bed reactor at atmospheric pressure (AP/FBR-CVD)

TiN/SiN_x multilayer coatings were deposited on stainless steel by Chemical Vapor Deposition in a Fluidized Bed Reactor at Atmospheric Pressure (AP/FBR-CVD) by reaction of TiCl₄ and SiCl₄ with NH₃ at 850 °C. Due to the immiscibility of crystalline TiN and amorphous SiN_x, interdiffusion between layers is avoided even at the high working temperature. The thickness of the individual layer was in the nanometer range. Coatings were characterized by means of SEM, TEM, GD-OES, SIMS, XRD and nanoindentation. A mechanism for the growth rate and diffusion of Ti and Si into the steel is discussed.     

Wear resistance of ceramic coating on AZ91 magnesium alloy by micro-arc oxidation

The ceramic coating formed on AZ91 magnesium alloy by micro-arc oxidation （MAO） was characterized. The results show that the ceramic coating （3.4-23 μm in thickness）on the surface ofAZ91 alloy was attained under different micro-arc oxidation treatment conditions, which consist mainly of MgO, Mg2SiO4 and MgSiO3 phases. Nano-hardness in a cross-sectional specimen was determined by nano-indentation experiment. The MAO coatings exhibit higher hardness than the substrate. Dry sliding wear tests for the MAO coatings and AZ91 alloy were also carded out using an oscillating friction and wear tester in a ball-on-disc contact configuration. The wear resistance of the MAO coatings is improved respectively under different treatment time as a result of different structures of ceramic coatings formed on AZ91 alloy.     

小波分析在火箭发动机包覆质量检测中的应用

将小波分析方法应用到固体火箭发动机包覆层胶接质量检测中，利用小波分析的多分辨率特征，对超声检测信号的小波系数进行特征提取，从而获得包覆层胶接状态的灰度图像，图像效果很好，而且与试件情况基本吻合。     

Influence of expandable graphite on fire resistance and water resistance of flame-retardant coatings

Expandable graphite (EG) coating and ammonium polyphosphate-pentaerythritol-melamine (APP-PER-MEL) coating were prepared. Thermal degradation and char formation of the coatings were investigated by differential thermal analysis (DTA), thermogravimetry (TG), X-ray diffraction (XRD), scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The results have shown that the anti-oxidation and fire-resistant properties of expandable graphite coating containing EG with size of 74 μm are better than those of APP-PER-MEL coating. The static immersion test was applied to study water resistance of the coatings, and the fire protection test and mechanical test were used to analyse heat insulation and mechanical properties of coatings before and after water immersion. The fire-resistant and mechanical properties of APP-PER-MEL coating were severely damaged by water immersion, whereas EG coating containing 8.5% EG with size of 74 μm could retain the good fire resistance even after 500 h water immersion.     

High temperature corrosion behavior of arc-sprayed aluminum coatings on steel

Aluminum coatings were sprayed on the substrate of steel Q235 by arc spraying. The test samples of Q235, Al coatings and Al coatings with seal coat were placed in box type electric resistance furnace at 400, 500,600, 650 ℃ when their oxidation behaviors were studied. And their oxidation kinetics curves were protracted. Microstructure, microhardness, bond strength and distribution of section elements were investigated by optical microscope(OM), Vickers microhardness instrument, electric tensile test machine and EPMA. Al coatings and Al coatings with seal coat can enhance the oxidation-resistance of substrate under 500 ℃. The latter has the best corrosion resistance. The coatings can't protect the substrate against oxidation above 600 ℃. After a long time corrosion there is enriched oxygen element at interface.     

镍-金刚石复合镀层修复磨损电动机主轴工艺

通过对380kW电动机磨损主轴失效原因的分析,提出了修复该零件的新工艺.采用镀覆特殊镍-Ni-金刚石复合镀层体系,提高了镀层与基体,镀层与工作层的结合力,增加了修复层的硬度,改善了主轴配合面的耐磨性,使修理质量得到了提高.     

Ambient temperature cured TiB_2 cathode coating for aluminum electrolysis

1　INTRODUCTIONAluminumindustryhasbeendevelopingrapidlyinChinainrecentyears ,soderbergcellshavebeenre placedwithmodernprebakecellsinmanyaluminumsmelters,theaveragecelllifehowever ,forprebakecellsinourcountrywasonlyabout130 0d ,muchlowerthantheaveragecelllife ,i.e .above 2 5 0 0d ,forthecellsindevelopedcountries .TiB2 cathodecoating (TCC)couldbeoneofthesolutionstoreducegreatlytheopportunitytotheearlyfailureofcellsandextendthecelllifeofprebakecell[14 ] .Theconceptoftitaniumdiboride (TiB2 …