金属快速凝固的非平衡超急速传热模型

运用非Fourier传热理论建立了金属快速凝固过程中的非平衡传热理论模型，包括非Fourier方程的建立、传热与相变模拟，模拟计算表明：（1）在溅射激冷条件下，界面换热系数越大，界面冷却速度和移动速度也越高。在界面换热系数相同时，计算得到的界面冷却速度随着固－液界面高度的提高呈现先上升而后下降的变化趋势；计算得到的冷却速度值明显小于Fourier定律的计算值。（2）在激光加热条件下，计算的界面移动速度在凝固开始时先急剧增加，然后渐趋平稳，计算还表明，金属的过热及过冷度与其热物性相关。     

Mechanical strength of PET fibers treated in cold plasma and thermal exposed

As a followup to previous work, experiments with argon and oxygen Radio Frequency plasma treated polyethylene terepthalate (PET) exposed to 100 °C after cold plasma treatment were performed. Tensile tests results in monofilaments treated in oxygen and argon plasma for 5 s, 20 s, 30 s, and 100 s showed a decrease in the average tensile strength compared with the untreated fibers. It was also observed that the reduction in mechanical strength is more significant for argon plasma and very sensitive to the treatment time for oxygen plasma. Experimental data obtained from tensile tests in samples thermal exposed to 100 °C after plasma treatments indicate the same influence of treatment times on mechanical strength, as observed for cold plasma treated fibers. Furthermore, an increase in tensile strength when compared with the samples unexposed to 100 °C was observed. Scanning electron microscopy, used to analyze effects of cold plasma treatment on fibers surfaces, indicates differences in roughness profiles depending on the type of treatment. The distance of roughness interval, D_ri, was a parameter introduced to relate the fibers surface condition and average tensile strength. Statistical analysis of experimental data was performed to explain influences of treatment time, and environmental and temperature effects on mechanical properties.     

高硼铸钢的制备与应用

针对常用磨球材质脆性大、耐磨性低、磨耗高,以硼为主要合金元素,研制了高硼铸钢磨球。为了净化钢液,研究了高硼钢液吹氩净化工艺,选择氩气流量1 5~2 5 L/min,氩气压力1 0~1 5 MPa,吹氩时间5~8 min,吹氩后钢液的静置时间5~8 min的吹氩净化处理工艺,钢液净化效果好。高硼铸钢磨球经9 5 0~1 0 5 0℃加热后快速淬火和1 8 0~2 5 0℃回火处理后,具有硬度高、硬度均匀性好和韧性高等特点,用于研磨矿粉和煤粉,磨耗与高铬铸铁球相当,成本降低3 0%以上,综合效益显著。     

热处理对高钒高速钢中残余奥氏体量的影响

采用铁磁性法测定了高钒高速钢中残余奥氏体量。研究了淬火温度和回火温度对高钒高速钢残余奥氏体量的影响。结果表明：淬火加热温度升高，残余奥氏体量增加；回火温度升高，残余奥氏体量降低。在试验淬火温度范围(900～1100℃)内450℃以下回火，奥氏体含量变化不明显；回火温度达到550℃时，残余奥氏体含量迅速降低。     

微合金化多元合金高铬铸铁破碎机板锤的研制与应用

研制了一种微合金化多元合金高铬铸铁耐磨材料,试验了不同奥氏体化加热温度和不同温度回火热处理对组织和性能的影响.结果表明,高铬铸铁奥氏体化加热温度为960 ℃时空冷铸件具有较高的硬度,200～400 ℃回火高铬铸铁具有良好的韧性.提出了高铬铸铁板锤的最佳热处理工艺,研制的高铬铸铁应用于破碎机板锤等耐磨件取得了良好的使用效果.     

镁合金的活性电弧焊接

在不同的电流条件下,研究了9种常见氧化物、氟化物、氯化物活性剂在镁合金交流氩弧焊及变极性等离子焊弧中的行为.结果表明:活性剂TiO2、Cr2O3、AlF3、NiCl2、CdCl2、ZnCl2、MgCl2使镁合金交流氩弧焊焊缝熔深增加;MgF2、SiO2使镁合金交流氩弧焊焊缝熔深减小;TiO2、SiO2、Cr2O3、AlF3、NiCl2、CdCl2使镁合金变极性等离子弧焊焊缝熔深增加;MgF2、ZnCl2、MgCl2使镁合金变极性等离子弧焊焊缝熔深减小;活性剂对镁合金交流氩弧焊焊缝熔深增加的作用大于对镁合金变极性等离子弧焊的;电弧收缩是活性剂使得镁合金电弧焊焊缝熔深增加的原因之一;活性剂的加入使得焊缝的晶粒比未涂敷活性剂时粗大.     

热挤压法生产紫铜电脑散热片的研究

分析了电脑散热片产品的截面形状特点和该产品在挤压过程中的模具工况，从模具的强度出发，优化设计了一套分流挤压模具，用高温挤压成形技术进行电脑散热片实心型材成形实验。研究结果表明：通过减小悬臂承受的压力和受力面积以及转化悬臂的受力形式等结构优化设计，可以使悬臂的受力和变形减小，保证和加强了模具的强度，分流挤压模具没有出现任何失效形式，并保证了挤压制品的质量。利用SEM技术对产品焊合部位组织进行分析，产品的分流焊合部位和非分流焊合部位的组织都很致密，焊合质量较好。     

Effects of laser beam energy and incident angle on the pulse laser welding of stainless steel thin sheet

This paper reports an experimental study of laser spot welding on stainless steel sheets. A pulsed Nd:YAG laser was used to weld the stainless steel specimen in the range of laser energy 0.6–1.2 J and incident angle 30–75° (the angle of the laser beam incident direction to the sheet surface). Metallography was applied to measure the cross-sectional size and shape of the welded spot. From the experimental results, it is found that as the laser energy increases, the penetration depth, bead length, and bead width of the welded spot increase. As the laser incident angle increases, the penetration depth and the bead width increase while the bead length decreases. The results illustrate that the shape and size of the welded spot depend not only on the laser energy, but also on the incident angle of laser beam.     

Modeling and Simulation of Heat Transfer in Loaded Continuous Heat Treatment Furnace

HEAT UP processing is the basic step for the workloadin heat treatment for further processing.It is also anenergy-intensive process.Thus,correct prediction ofthe temperature variation and distribution in theworkload is of significance to ensure the final qualityof the parts and to reduce energy consumption and timeas well.There are some studies about the optimizationof heat treating process in continuous furnace.FurnXpert'11is developed to optimize furnace designand operation for many types…     

Al-5%Fe合金的热速处理研究

研究热速处理工艺对Al-5?合金力学性能和初生Al3Fe相形貌的影响.研究结果发现,未热速处理时,初生Al3Fe相为粗大的针片状或针状;初生Al3Fe相占基体的面积百分率为40.39%;合金的抗拉强度为107 MPa.经热速处理后,小部分初生Al3Fe相长成细小的针状,大部分则长成针点状;初生Al3Fe相占基体的面积百分率达到50.77%;抗拉强度达到145 MPa,提高35.5%.研究认为,热速处理之所以能细化初生Al3Fe相是由于高温过热减小了Al与Fe之间的原子团簇,最大限度地消除了合金的遗传性和增大了形核过冷度.