铸造模具钢镶块的组织与力学性能研究

研究了适用于制造汽车覆盖件模具的铸造镶块组织和力学性能.结果表明,铸造镶块的铸态组织由珠光体、马氏体、贝氏体和奥氏体组成,退火后的组织为粒状珠光体,力学性能为:抗拉强度855MPa、伸长率16%、冲击韧性177J/cm2、退火后的硬度HRC 19,表面火焰淬火硬度HRC 60～62,达到了锻造镶块的力学性能水平.铸造镶块的淬透性好,经表面火焰淬火后的淬硬层厚度和硬度值满足使用要求,完全可以代替锻造镶块制造汽车覆盖件模具.     

汽车发电机风扇叶的冲压工艺与模具设计

分析了风扇叶冲压变形特性,介绍了用单工序模具实现较复杂零件的冲压方案与模具结构.     

Growth of Au nanocrystals on CdS nanorods

Nanorods of S²⁻ rich CdS were synthesized by a reaction of excess S versus Cd precursors in the presence of ethylene diamine. The photoluminescence (PL) emission from the S²⁻ rich CdS nanorods was broad with a peak at ∼710 nm, which was 40 nm longer in wavelength than the PL peak from Cd²⁺ rich CdS (∼670 nm) nanorods. The influence of surface electron or hole trap states on the luminescent pathway of CdS nanorods will be discussed to explain these shifts in wavelength. Nanocrystals of Au ∼2 nm in size were grown on S²⁻ rich surfaces of CdS nanorods. Significant luminescence quenching was observed from the Au nanocrystals on the CdS nanorods due to interfacial charge separation. Change separation by the Au nanocrystals on the CdS resulted in enhanced photocatalytic degradation of Procion red mix-5B (PRB) dye in an aqueous solution under UV light irradiation.     

钢结构制造中焊接变形的控制方法

着重介绍了桥梁、建筑、船舶、压力容器等钢结构制造中经常遇到的一个比较棘手的问题--焊接变形的控制方法和解决方案.     

NUMERICAL SIMULATION OF CONTROLLING IN TITANIUM ALLOY SHEETS WELDING RESIDUAL STRESS BY TRAILING PEENING

It is a promising and new technology to apply welding with trailing peening to control welding stress and distortion of titanium alloy. Numerical simulation of conventional welding and welding with trailing peening of the titanium alloy sheet is carried out, using nonlinear finite element theory and the engineering analysis software MARC. The result shows that welding with trailing peening technology reduces longitudinal residual stress in welding joint effectively, and it is more effective to reduce residual stress to peen the weld than to peen the weld toe. It is a effective result that other technolooy and method used in welding can never achieved.     

An Advanced Oscillation Mixing Method for Improving the Cooling Uniformity in Quenching

In quenching, the cooling uniformity is most important to diminish distortion occurring on work pieces. As a trial to accomplish uniform cooling, therefore, there exist various mixing methods of a quenchant and the quenchant circulation with an external pump has so far been the well accepted mixing method. However, this study proposes an advanced oscillation mixing method that can improve more the cooling uniformity in quenching. The proposed method includes a stirrer in oscillating motion, so that the simultaneous oscillating and mixing movements of the stirrer are considered to provide efecfively the uniform cooling characteristics for the quenchant. In comparison with the case of the circulation pump mixing, the investigation using the oscillation mixing method has demonstrated the following two experimental facts:(1) the short vapor blanket stage caused by the quick breakage of the oil vapor blanket and (2) the reduced variation of the quenching distortion.     

热处理对42CrMo钢的耐延迟断裂性能的影响

对42CrMo钢进行了淬火回火处理和等温淬火处理，探讨热处理工艺对高强度钢的耐延迟断裂性能的影响，缺口拉伸实验表明，与淬火回火相比，等温处理后42CrMo钢在抗拉强度为1500MPa级时具有优良的耐延迟断裂性能。组织观察发现，42CrMo钢等温处理后由下贝氏体组成，ε－碳化物分布在贝氏体板条内部，原奥氏体晶界无碳化物，因而耐延迟断裂性能较好。随等温温度的降低，贝氏体板条变细，强度增加，耐延迟断裂性能也提高。可见，通过等温处理获得了贝氏体组织是改善1500MPa合金结构钢的耐延迟断裂性能的一种有效途径。     

45钢淬火过程中传导方程逆问题求解

通过求解４５钢圆柱体淬火过程中含相变时的热传导逆问题，给出一种由实验测量的温度－时间关系和数值计算相结合确定表面换热系数的方法。该法适用于各种淬火液，能避免由于实验条件微波变化而引起的表面换热系数实测值的误差。     

蒸汽轮机自带冠静叶隔板瞬时焊接变形研究

在实际生产中发展蒸汽轮机的自带冠静叶隔板焊接后节圆径向变形过大，严重影响了静叶隔板通流尺寸的精度。深入研究自带冠静叶隔板的焊接变形对于提高整个机组的效率具有重要的意义。本研究针对蒸汽轮机自带冠静叶隔板生产过程中产生的焊接变形过大问题，通过对蒸汽轮机自带冠静叶隔板进行现场跟踪监测，获得了实际生产中的瞬时焊接变形数据，根据监测数据对自带冠静叶隔板的节圆直径变形、半径变形、节圆收缩率和倾斜变形进行了全面分析，提出了优化和减小焊接变形的设计及工艺措施。     

65Mn钢弹簧支撑的热处理工艺改进

改进对弹簧支撑热处理工艺，增加工艺孔，使用新的淬火挂具，采用表面喷砂处理，解决了工件热处理后硬度不均匀，外形变化及其表面不清洁的问题。