用实型铸造方法生产42 t磨床床身

我公司采用实型铸造方法,铸造了毛坯质量达42t的大型磨床床身。用冷硬呋喃树脂砂造型、导轨部位加外冷铁、合理布置排气口等方法,成功铸造出了磨床床身。经检测,铸件几何尺寸、力学性能、化学成分、导轨硬度均达到图纸的技术要求,为铸造生产大型和特大型铸铁机床床身提供了经验。     

Capturing Expert Knowledge for Supporting Design and Manufacturing of Injection Molds

Knowledge based approach is effective for renovating design and manufacturing processes. The objective of this paper is to investigate roles and usages of expert engineering knowledge in high-quality manufacturing, and to study a practical knowledge capturing method for realizing engineering support tools. An engineer oriented interface for a capturing method is proposed, and a flexible representation framework is studied for various types of expert knowledge. An integrated knowledge-based system has been developed for mold design support. The results have been evaluated by design and manufacturing of molds for cellular phones, and have shown substantial reduction of lead time for mold production.     

ELECTRON MICROANALYSIS FOR LASER MELTED ZONE IN 45 STEEL WITH Fe-Ni-Cr COATING

The Fe-Ni-Cr coating laver has been alloyed with 45 steel base metal by transverse.flow typeCO_2 gas laser of maximum output 5kW.The characteristics of the melted zone and the es-sence of the“bright band”has been investigated using the electron microscopy.The resultsshow that the“bright band”belongs to the melted zone and is a vertical section of the planecrystal,The width of the“bright band”equals the height of the plane crystal,which decreaseswith the increase of laser beam scanning rate and the decrease of laser power.This has beenexplained in terms of constitutional supercooling G/R.     

硼对快凝Ni3Al组织结构及力学性能的影响

本文通过快凝及加硼合金化的方法改善金属间化合物Ni_3Al的韧性。实验表明:加入0.5-1.4at.-％的硼对Ni_3Al的塑性提高最有利。结构分析表明:在含1.37at.-％硼的Ni_3Al中,硼以Ni_(23)B_6弥散相及晶界偏聚方式存在;当硼量增至2.22at.-％时,硼以粗大的Ni_(23)B_6及NiB_(12)相在晶界处析出。无硼的Ni_3Al晶界为大角度晶界;当硼加至1.37at.-％时,Ni_3Al晶界以位错排列成亚晶界,以小角晶界形式存在。     

我国精铸业近十多年来的技术进步

经过十多年的快速发展，中国精铸业已初具规模，年产量已达60万t，年产值达108亿元人民币。在工艺技术上也有了不少的进展，精铸生产开始向节能、低耗、环保方向发展。介绍精铸企业在计算机技术应用、设备改进、新工艺和新材料的推广等方面的最新进展。     

快淬工艺对无钴AB5型贮氢合金循环稳定性的影响

研究了快淬工艺对无钴AB5型LaxMm1-x(NiMnSiAlFe)4.9(x=0,0.45,0.75,1.0)合金微观结构及电化学循环稳定性的影响.结果表明快淬处理显著改善合金的成分均匀性,使晶粒细化,并显著提高合金的循环稳定性.当淬速从0m/s增加到28 m/s时,经300次充放循环后,x=0.45合金的容量衰减率D从0.28 mAh/g·c-1(c代表一次循环)下降到0.13mAh/g·c-1;x=1.0合金的容量衰减率D从0.3mAh/g·c-1下降到0.14mAh/g·c-1.     

Calculation of cooling rate of amorphous aluminum alloy melt-spun ribbons

Based on the heat transfer theory and liquid solidification theory, the heat transfer during the rapid solidification process of amorphous ribbons prepared by melt spinning was approximately modeled by one-dimensional heat conduction equation. Besides, integration with the temperature gradient, the relationship between the ribbon thickness and solidification time was derived according to the boundary conditions of ribbon-copper wheel. A simply theoretical model was obtained to calculate the cooling rates of aluminum amorphous ribbons. According to the above theoretical model, the critical cooling rate of aluminum amorphous ribbons by melt spinning is above 10^6 K/s, which proves that the aluminum based alloys belong to the marginal glass forming ability of alloys. The calculated results are in good agreement with other estimated values reported previously.     

快速低温固体S—C—N三元共渗工艺研究

以木炭、尿素和硫化铁为渗剂,用稀土化合物CeCl_3作催渗剂,于570℃进行固体S-C-N三元共渗。试验结果表明,在相同时间内加催渗剂的渗层深度比不加催渗剂的有大幅度提高,且硬度及耐磨性亦有较大提高,硬度梯度较平缓。离子探针分析表明,稀土元素Ce亦被渗入钢的表面,它不仅起到活化渗剂的作用,同时在提高钢的性能方面还起到微合金化的作用。     

La替代Mm对低钴AB5型贮氢合金电化学性能的影响

用XRD和SEM测试了稀土基低钻AB5型LaxMm1-x（NiMnSiAlFe）4．7Co0.2（x=0,1）贮氢合金的微观结构，并全面测试了合金在铸态及快淬态下的电化学性能。研究了La替代Mm对铸态及快淬态低钻贮氢合金微观结构及电化学性能的影响。对合金的电化学性能研究结果表明：La替代Mm使合金的放电容量提高，并使铸态合金的循环寿命由341次提高到370次；La替代Mm使得快淬态合金的循环寿命的增加幅度较小，主要原因是La替代Mm使快淬态合金的晶粒粗化。微观结构测试结果表明：La替代Mm使合金中的第二相消失，并使合金的晶格常数在a轴方向增加，在c轴方向略有减小，晶胞体积增大，这是La替代Mm使合金放电容量提高的主要原因。     

Fe替代Co对AB5型贮氢合金循环稳定性的影响

用铸造及快淬的方法制备了稀土基AB5型Mm（NiMnSiAl）4．3Co0.6-xFex（x=0，0．1，0．2，0．3，0．4，0．5，0．6）贮氢合金，用XRD。TEM及SEM观测了铸态及快淬态的微观结构，测试了合金在铸态及快淬态下的电化学循环稳定性。研究了Fe替代Co对铸态及快淬态贮氢合金微观结构及循环稳定性的影响。研究结果表明，Fe替代Co对铸态及快淬态合金的相结构没有明显影响，但对合金的循环稳定性产生显著影响。Fe替代Co能不同程度地改善铸态及快淬态合金的循环稳定性，但对快淬态合金循环寿命的改善更加显著，导致这一结果的主要原因是Fe替代Co使快淬态合金的微观组织显著细化。