Possibilities and extension of XRD material response analysis in failure research for the advanced evaluation of the damage level of Hertzian loaded components

Due to clearly distinguishable damage symptoms, it is differentiated between the surface and sub‐surface failure mode of rolling bearings. Material states red out by X‐ray diffraction (XRD) residual stress measurements point to a variety of loading conditions especially at raceway surfaces that are associated with several competing failure mechanisms. The corresponding lifetime reduction can range from the lower fatigue strength region to material ratcheting in extreme cases. Relevant position of the microstructural changes and nature of the failure mechanisms are characterized. The time alteration of the XRD material parameters measured at or near the surface and at the depth of the maximum equivalent stress correlates, in a different manner, with the statistical parameter of the 10 % bearing life. Both failure modes are illustrated by concrete examples. Contaminated lubricant and boundary lubrication, which represent practically important surface‐induced failures, are discussed in more detail. Gray staining, i.e. shallow pitting, often occurs without distinct indication of global material aging by means of XRD characteristics. Here, scanning electron microscopy observations and electron microprobe analyses point to corrosion fatigue as acting surface failure mechanism. The interaction between material and lubricant under complex loading regimes particularly of mixed friction and corrosion opens further failure research areas in the field of tribology.     

厚度控制技术在中厚板轧制生产中的应用

本文探讨了影响中厚板厚度波动的因素，结合安钢中板厂2800mm轧机按合同轧制一批交货重量不大于理论重量船板的生产实践，总结了实际生产中实现高精度厚度控制的有效方法。     

WTG420铁路罐车用钢的组织结构和力学性能分析

分析了ＷＴＧ４２０铁路罐车用钢的组织结构和力学性能。提出了冶炼与轧制的技术关键，其一，添加稀土元素改善钢中夹杂物；其二，采用控轧控冷使铁素体晶粒细化。     

一种新型润滑油添加剂的质谱研究

采用独特的分离方法和途径，综合使用多种质谱分析技术，如电子轰击谱（ＥＩ／ＭＳ）、场解吸谱（ＦＤ／ＭＳ）、快速原子轰击谱（ＦＡＢ／ＭＳ）、色／质联用等，对高档齿轮油的主剂－含磷极压剂的结构组成进行了较为详尽的分析研究，提出了复酯胺盐的结构组成。     

环件轧制中晶粒变化的计算机模拟

金属微观结构变化影响产品机械性能。本文将金属再结晶数学模型与三维热刚塑性有限元结合起来进行模拟计算，获得了环件轧制中晶粒变化的三维分布规律，及与以往不同的轧制力和力矩变化。所用方法有普遍适用性。     

航空齿轮表面硬化层断裂性能研究

按照航空齿轮的具体工艺过程，对材料12Cr2Ni4A的拉伸试样和断裂试样进行设计和加工，通过三点弯曲实验，重点研究了齿轮材料硬化层的硬度分布，硬化试样拉伸力学性能参数和断裂性能参数，实验结果表明，所采用试样的加工工艺方案是可行的，所获得的Kc基本反映我国航空硬化齿轮材料的断裂性能特征，为定量预测航空硬化齿轮疲劳寿命提供实验和理论分析的依据。     

New Technology for Producing Molybdenum Wire Billets

On the basis of systematic studies of intense methods for metal forming, a production scheme has been developed, substantiated by experiment and realized for manufacturing molybdenum wire. The main stages are helical rolling of small rounded bars, vibratory drawing with induction heating of wire billets, and cold wire drawing with hydrodynamic introduction of lubricant and application to the tool of vibration in the transitional stages of the process (start-up, speed-up, slow-down, and stopping the pulling tool drive).     

Φ450轧机厚控系统的改造设计

介绍对轧机厚控系统的改造设计,详细描述其控制系统硬件构成、软件设计、控制模型的组成及特点。     

轴齿轮断齿失效分析

通过对轴齿轮断口形貌、硬度测试及金相组织等试验进行分析表明，齿根处没有进行硬化处理造成齿根处抗疲劳性能不足是导致轴齿轮疲劳断裂的主要原因，另外齿根过渡处倒角过小，且存在纵向刀痕引起了较大应力集中也是导致轴齿轮疲劳断裂的原因。     

新型电潜螺杆泵减速器齿轮干涉问题的研究

为保证齿轮设计的正确性，介绍了新型电潜螺杆泵减速器齿轮传动中存在的各种干涉现象及产生的原因和避免的条件，通过分析计算给出了避免各种干涉的变位系数的取值范围和措施。