原位乳液聚合制备聚苯乙烯丁二烯橡胶/凹凸棒石纳米复合材料

采用原位乳液聚合制备了聚苯乙烯丁二烯橡胶(SBR)/凹凸棒石(AT)纳米复合材料。凹凸棒石的存在一定程度上降低了乳液聚合速率,但对最终聚合产物的分子质量及分子质量分布影响不大。凹凸棒石以长0.5～5μm、直径为20～50nm的棒状纤维均匀的分散在SBR基体中。在硫化过程中,凹凸棒石纤维与橡胶形成互穿网络结构,增加了橡胶的交联密度。随着凹凸棒石的填充量增加,纳米复合材料的300%定伸应力和拉伸强度与纯SBR相比均提高了20%～100%,其补强效果明显高于等量的炭黑N330,还表现出良好的耐磨性能。     

In situ densification of SHS composites from nanoreactants

The primary objective of this investigation was focused on in-situ densification of SHS composites synthesized from nanoreactants. Simultaneous combustion synthesis and densification technique was utilized and it was found to be an effective method to form dense intermetallic-ceramic composites. In this research study, two nanoreactant energetic systems, Al-TiO₂ and Ni-Al-Al₂O₃, were explored. In-situ combustion synthesis and densification experiments were conducted in a uniaxial press with densification pressures up to 200 MPa and preheating capability of 1500K. The experiments were conducted in both vacuum and Ar atmosphere. Samples of titanium aluminides-alumina composites with density in the range of 95–98% have been obtained at a preheating temperature of 860°C and pressure of 100 MPa. Reactants and SHS-produced materials were characterized by SEM, XRD, BET, and DSC/TGA. In addition, more fundamental studies of the reaction kinetics as a function of average particle size of aluminum nanopowders were conducted using DSC.      

Preparation and properties of deep dye fibers from poly(ethylene terephthalate)/SiO2 nanocomposites by in situ polymerization

In this study, poly(ethylene terephthalate) (PET)/SiO₂ nanocomposites were synthesized by in situ polymerization and melt‐spun to fibers. The superfine structure and properties of PET/SiO₂ fibers were studied in detail by means of TEM, DSC, SEM, and a universal tensile machine. According to the TEM, SiO₂ nanoparticles were well dispersed in the PET matrix at a size level of 10–20 nm. The DSC results indicated that the SiO₂ nanoparticles might act as a marked nucleating agent promoting the crystallization of the PET matrix from melt but which inhibited the crystallization from the glassy state, owing to the “crosslink” interaction between the PET and SiO₂ nanoparticles. The tensile strength of 5.73 MPa was obtained for the fiber from PET/0.1 wt % SiO₂, which was 17% higher than that of the pure PET. The fibers were treated with aqueous NaOH. SEM photographs showed that more and deeper pits were introduced onto PET fibers, which provided shortcuts for disperse dye and diffused the reflection to a great extent. According to the K/S values, the color strength of the dyeing increased with increasing SiO₂ content. It is found that the deep dyeability of PET fibers was improved greatly. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Intercalated PS/Na+‐MMT Nanocomposites Prepared by Ultrasonically Initiated In Situ Emulsion Polymerization

Summary: A new technique, ultrasonically initiated in situ emulsion polymerization, was employed to prepare intercalated polystyrene/Na⁺‐MMT nanocomposites. FTIR, XRD, and TEM results confirm that the hydrophobic PS can easily intercalate into the galleries of hydrophilic montmorillonite via ultrasonically initiated in situ emulsion polymerization, taking advantages of the multi‐effects of ultrasonic irradiation, such as dispersion, pulverization, activation, and initiation. Properly reducing SDS concentration is beneficial to widen the d‐spacing between clay layers. However, the Na⁺‐MMT amount has little effect on the d‐spacing of nanocomposites. The glass transition temperature of nanocomposites increased as the percentage of clay increased, although the average molecular weight of PS decreased, and the decomposition temperature of the 1obtained nanocomposites moves to higher temperature.

TEM of PS/Na⁺‐MMT nanocomposite prepared by ultrasonically initiated in situ emulsion polymerization.     

Interfacial in situ polymerization of single wall carbon nanotube/nylon 6,6 nanocomposites

An interfacial polymerization method for nylon 6,6 was adapted to produce nanocomposites with single wall carbon nanotubes (SWNT) via in situ polymerization. SWNT were incorporated in purified, functionalized or surfactant stabilized forms. The functionalization of SWNT was characterized by FTIR, Raman spectroscopy and TGA and the SWNT dispersion was characterized by optical microscopy before and after the in situ polymerization. SWNT functionalization and surfactant stabilization improved the nanotube dispersion in solvents but only functionalized SWNT showed a good dispersion in composites, whereas purified and surfactant stabilized SWNT resulted in poor dispersion and nanotube agglomeration. Weak shear flow induced SWNT flocculation in these nanocomposites. The electrical and mechanical properties of the SWNT/nylon nanocomposites are briefly discussed in terms of SWNT loading, dispersion, length and type of functionalization.     

环氧树脂微胶囊的制备研究

以脲醛树脂为壁材,E-51环氧树脂为囊芯,通过原位聚合法制备了环氧树脂微胶囊。探讨了反应过程中脲醛量比及反应温度、体系pH值、搅拌速度等实验条件对微胶囊表面形貌、结构、粒径及其分布和包封率的影响。并通过多种方法对微胶囊进行了检测和表征,在此基础上提出了制备环氧树脂微胶囊的最佳反应条件:n(尿素):n(甲醛)=1:2．0,以NH4Cl为酸性催化剂,催化剂分批加入,酸化3h,终点pH为2．0,反应温度70℃,搅拌转速450r／min,固化2h。     

Thermooxidative degradation of natural rubber/clay composite

The clay is treated with a reducing agent and an acid so as to obtain a clay containing various metal components with a variable‐valence state. Then, the clay is coprecipitated with natural rubber (NR) latex to prepare a vulcanized NR/clay composite. The degradation process of the NR/clay composite under hot air condition was studied dynamically by using a Fourier transform infrared spectrometer attaching an in situ sample cell and was also investigated using the TGA method. The test result obtained from the infrared spectrometry indicated that under low decomposition temperature, the decomposition products of the test samples mainly are ethylene, low molecular olefinic hydrocarbon, and carbonyl compounds. As the decomposition temperature rises, the low molecular olefinic hydrocarbon content decreases, the olefine with longer chain is formed, and a lot of alkane decomposition products are formed at the same time. When the content of the metal components with a variable‐valence state in clay such as Cu, Mn, Co, and Fe increases, the oxidation products containing the carbonyl group, the olefinic hydrocarbon, and CO₂ in the decomposition product of the test sample also increase. The TGA result clearly shows a shoulder peak that appears by the side of the main peak on the DTG curve of NR/clay composite. With the increase in the content of metal components with variable‐valence state in clay, the initial degradation temperature of the test sample (T₀), the degradation peak temperature (T_p1), and the final degradation temperature (T_f1) in first‐stage reaction, as well as the degradation peak temperature (T_p2) and the last final degradation temperature (T_f) in second‐stage reaction of all the test samples more or less shift to the direction of low temperature; besides, the activation energy (E) of the reaction of the test samples more or less decreases. This means that the metal components with variable‐valence state promote the oxidative degradation of the clay–rubber masterbatch. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3809–3815, 2006     

In situ formation and compounding of polyamide 12 by reactive extrusion

The anionic polymerization of lauryllactam was initiated at 270°C using sodium hydride as an initiator and N,N′‐ethylene‐bisstearamide (EBS) as an activator (NaH:EBS molar ratio of 2). Polymerization occurred in less than 2 min and was successfully performed in an internal mixer and a twin‐screw extruder with corotating intermeshing screws (Werner & Pfleiderer ZSK 25). The content of residual monomer, as determined by thermogravimetric analysis, was lower than 0.5 wt %. Molecular weight, as measured by size exclusion chromatography, was governed by the lauryllactam:NaH molar ratio calculated on a M_n of 25 kg/mol at a constant NaH:EBS molar ratio of 2. Blends were prepared in situ by polymerization of lauryllactam solutions of various polymers. When poly(ethylene‐co‐butylacrylate) (Lotryl®; Atofina) was dissolved in lauryllactam, rubber‐toughened polyamide 12 blends were obtained. Mechanical properties of the injection‐molded polymers were examined by stress–strain as well as notched Charpy impact tests at different temperatures. Blend morphologies were imaged by scanning electron microscopy (SEM). © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 344–351, 2003     

In situ composite of nano SiO2-P(VDF-HFP) porous polymer electrolytes for Li-ion batteries

Nano SiO₂-P(VDF-HFP) composite porous membranes were prepared as the matrix of porous polymer electrolytes through in situ composite method based on hydrolysis of tetraethoxysilane and phase inversion. SEM, TEM, DSC and AC impedance analysis were carried out. It is found that the in situ prepared nano silica was homogeneously dispersed in the polymeric matrix, enhanced conductivity and electrochemical stability of porous polymer electrolytes, and improved the stability of the electrolytes against lithium metal electrodes. The in situ composite method was found to be much better than the direct composite method in lowering the interfacial resistance between electrolyte and lithium metal electrode. Moreover, cycle test of lithium batteries using lithium metal as anode and sulfur composite material as cathode showed that the electrolyte based on in situ composite of silica presented stable charge-discharge behavior and little capacity loss of battery.     

Comparison Between a Pt–Rh/Ba/Al2O3 and a Newly Formulated NOX-Trap Catalysts Under Alternate Lean–Rich Flows

In situ FT-IR spectroscopy coupled with mass spectrometry have been used to study the mechanism of nitrates formation and reduction over a common Pt–Rh/Ba/Al₂O₃ NO _x storage catalyst, compared with a different alumina-based compound.The experimental device used consists of a transmission reactor cell (having a very small dead volume) dedicated to the evolution of surface species, and of a mass spectrometer combined with a FT-IR micro-cell for gas analysis, allowing time resolved analysis in stationary and transient conditions.At the first time the nitration properties of the catalysts under a lean flow have been studied in the appropriate temperature window (473–673 K). The dynamics of nitrates formation has been pointed out, as well as the different coordination sites on the compounds surface. Then the catalysts have been alternatively exposed to rich and lean flows very close to the real exhaust composition. This has allowed the identification of reduction pathway, active sites, intermediate species and by-products for NO _X -trap reaction. In particular, we have differentiated the role of the support and of the noble metal in the mechanism, as well as of isocyanate adspecies and ammonia among the detected species. The very high NO _X storage properties and the selectivity (near 100%) in nitrogen of the newly designed catalyst have been pointed out.