Longitudinal crack on slab surface at straightening stage during continuous casting using finite element method

Deformation behavior of slab at the straightening stage during continuous casting was simulated by the explicit dynamic finite element method, and the stress distribution along the width direction of the slab and its change regularity at slab center during continuous casting were obtained. The influence of distribution and change of stress on the propagation of longitudinal cracks on slab surface was discussed. The results show that the tensional stress appears on slab surface at the inner arc side and the compressive stress appears on slab surface at the outer arc side at stages 6-8 in straightening zone during continuous casting. Longitudinal cracks generally appear on slab top surface and do not appear on slab bottom surface, which are also observed in industry.     

Longitudinal surface cracks of thin slabs

Based on the production practice of medium carbon thin slabs in the CSP plant,the reasons and influencing factors for the formation of longitudinal cracks were investigated,and some industrial measures were taken to eliminate the cracks.The results show that the efficient solutions to reduce longitudinal cracks are improving the performance of the mold powder,stabilizing the mold heat flux,and maintaining a proper taper of the mold during casting.Proper pouring temperature and secondary cooling also play...     

混凝土底板温度及温度应力影响参数分析

借助参数化设计语言(APDL)分析了水泥品种及标号、结构尺寸、外界约束对混凝土底板温度及温度应力的影响.结果表明:与普通硅酸盐水泥525相比,普通硅酸盐水泥425、矿渣水泥425可使底板最大拉应力分别减低约21%、37%;底板平面尺寸增大,压应力几乎保持不变,拉应力增大,发展较为平缓;底板厚度越大,出现最高温度的龄期越晚,底板降温时持续高温时间更长,且温度应力随厚度增大而增大.     

Temperature distribution and dynamic control of secondary cooling in slab continuous casting

To predict and optimize the temperature distribution of slab continuous casting in steady operational state, a three-dimensional model (named offline model) based on the heat transfer and solidification theories was developed. Both heat transfer and flux distribution characteristics of the nozzle sprays on the slab were considered, and the complicated boundary condi-tions, such as spray cooling, natural convection, thermal radiation as well as contact cooling of individual rolls were involved in the model. ...     

考虑冷变形加工硬化的翻边力理论计算

在分析现有计算公式存在不足的基础上,根据翻边变形区材料的应力应变特点,考虑了冷变形加工硬化(取幂函数硬化规律)和变形区材料厚度变化(翻边为变薄)两个因素的影响,利用金属塑性成形问题求解理论中的主应力法,推导和提出了圆孔翻边力计算的一个新公式.通过用钢板(SPCC)和铜板(T1)进行了翻边工艺试验的验证,并与经验公式和现有理论公式的计算结果进行了比较,表明新公式计算结果能接近于实际,且原理上更为科学合理.     

Characteristics of shell thickness in a slab continuous casting mold

The key to reduce shell breakout in the continuous casting process is to control shell thickness in the mold.A numerical simulation on the turbulent flow and heat transfer coupled with solidification in the slab mold using the volume of fluid (VOF) model and the enthalpy-porosity scheme was conducted and the emphasis was put upon the flow effect on the shell thickness profiles in longitudinal and transverse directions.The results show that the jet acts a stronger impingement on the shell of narrow face,which causes a zero-increase of shell thickness in a certain range near the impingement point.The thinnest shell on the slab cross-section locates primarily in the center of the narrow face,and secondly near the comer of the wide face.Nozzle optimization can obviously increase the shell thickness and make it more uniform.     

压型钢板—混凝土组合楼板瞬态温度场有限元分析

要对压型钢板—混凝土组合楼板进行抗火性能的研究,首先要研究组合楼板在受火情况下板内温度场的分布情况.用大型通用有限元分析软件ANSYS对青岛理工大学韩金生所进行的组合楼板抗火试验进行数值分析,并与试验结果进行对比,验证所建立的模型的正确性,并为以后进一步对组合楼板抗火性能研究提供基础性的研究成果.     

连铸结晶器内凝固过程的热-流-力数值模拟

针对板坯连铸生产中的问题,建立了热流力耦合的三维非稳态有限元模型。以尺寸为1.2 m×0.2 m的Q235B板坯为研究对象,利用Procast软件的二次开发,求解出了结晶器区域内的温度场、流场和应变分布。计算结果表明,铸坯收缩量在不同方向上存在不同的分布状态。考虑气隙产生对传热的影响时,结晶器出口铸坯表面平均温度由1 148.3℃增加到1 275.7℃,坯壳厚度由18.7 mm减少到15.4 mm。     

大企口缝单孔空心板桥截面等效方法研究

采用不扣除企口缝部分的近似计算方法和扣除企口缝的精确计算方法对大企口缝单孔空心板截面等效方法进行研究,得出近似等效计算方法的误差远远大于5%,不能满足工程需要,故在等效计算中,企口缝不能忽略,需使用面积等效、惯性矩等效、形心轴位置不变等3个原则方可求得其精确解.研究结论可为工程设计人员处理同类问题提供参考.     

Safety evaluation and the static-dynamic coupling analysis of counter-arched slab in plunge pool

The stability of plunge pool slab of drainage structure is crucial to energy dissipation, but the working conditions of counter-arched slab are very complex and its stress procedure is considerably nonlinear and coupling. Therefore, a nonlinear static and dynamic coupling method to analyze the counter-arched slab configuration is put forward, which can reflect the coupling of dynamic loads, slab, anchor bars, groundwork and abutment as well as the dynamic procedure of instability. Various nonlinear factors and static-dynamic coupling are taken into consideration, and the working conditions, stress mechanism, dynamic instability procedure and influential instability factors are revealed. The proposed method thus provides a comprehensive safety evaluation method of plunge pool, which further provides an important theoretical basis for engineering design of counter-arched slab in plunge pool. Supported by the National Science Fund for Distinguished Young Scholars (Grant No. 50725929) and the National Natural Science Foundation of China (Grant Nos. 50539060, 50679052, 50779044)