铜冶炼企业产品质量控制的探索与实践

为了保持阴极铜化学成分和质量长期稳定,某铜冶炼企业对阴极铜化学成分进行监控,对铜冶炼生产系统中电解工序物料、产出后又重回本系统物料、贵金属系统中产出物料、外购原料中物料的杂质总量进行分析,提出了减少杂质对阴极铜质量影响的措施,为阴极铜质量的稳定创造了良好的生产条件,并提升了企业适应复杂原料市场的能力。     

浅谈贵冶转炉残极加料机无液压控制及应用

转炉残极加料机是贵冶转炉重要辅助设备之一。本文分析了贵溪冶炼厂熔炼车间转炉残极加料机运行过程存在的问题。从设备管理角度出发,分析故障原因并提出改进措施。同时改变现有残极加入的方式,顺应时代趋势,实现自动化、岗位无人化操作并在一定程度上得到应用。     

露天矿山深-浅耦合台阶爆破方法研究及应用

爆破大块率高一直是困扰国内外众多露天矿山的技术难题,银山矿露天采矿场由于采区地质条件复杂,爆破大块率高的现象尤为明显。为此,针对露天采矿场岩性复杂易产生大块的区域,基于岩石的物理力学性质,计算出千枚岩和斑岩爆破区域需增设的短孔孔位。为减少爆破大块的产生率,提出了中深孔爆破方法—深-浅耦合台阶爆破方法。在银山矿露天采矿场实施深-浅耦合台阶爆破方法后,爆破大块率得到有效控制并取得了显著的社会及经济效益。     

Electrochemical and analytical study of corrosion inhibition on carbon steel in HCl medium by 1,12-bis(1,2,4-triazolyl)dodecane

1,12-bis(1,2,4-triazolyl)dodecane (dTC12) is an excellent corrosion inhibitor for carbon steel in deaerated 1 M HCl solution. In this work electrochemical and analytical techniques were used to study the inhibition of corrosion on carbon steel in acidic medium. The carbon steel corrosion inhibition of dTC12 was attributed to the synergistic effect between chloride anion and quaternary ammonium ion. The protective efficiency of the film was higher than 90%, indicating that corrosion of carbon steel in 1 M HCl is reduced by dTC12.The effect of dissolved oxygen on the inhibition efficiency was also investigated. The results show that the inhibition efficiency increases in early stage and decreases for a long immersion time.     

Q390高强抗震钢板残余应力检测方法对比及分析

利用盲孔法、X-Ray法、中子衍射法和超声法对Q390高强抗震板及U形弯曲件进行残余应力检测,并对这4种方法测试得到的应力结果进行分析研究。结果表明,以上4种检测方法均要考虑其特定的检测应用范围,X-Ray法针对钢板表面下微米级深度的微米级晶格尺度范围局部点应力进行检测,中子衍射法可在毫米级尺度局部区域进行应力检测,盲孔法反映的是因毫米尺度钻孔导致的钢板表面孔周边的应力变化,超声法则可以通过连续扫描检测整个钢板残余应力的宏观分布变化。因此,对于工业钢板,超声法测试残余应力更加科学、合理、准确。同时,通过U形试样建立稳定的应力应变场,利用超声设备使用不同参考态对Q390高强抗震板弯曲件及退火弯曲件进行测试,结果表明,测试参考态的选取对应力测试结果影响很大,材料各向异性的影响对应力测试结果不可忽视。     

新钢基于多元数据采集的电弧炉炼钢过程能量监控系统

电弧炉炼钢过程中能量多元且复杂,采用单一的数据采集方式不能满足对电弧炉炼钢过程各工序能量构成分析要求。通过多元数据采集方式,准确采集电弧炉炼钢过程各工序实际生产数据,并使用Visual Studio 2013、Microsoft SQL Server 2012数据库等软件建立电弧炉炼钢过程能量监控系统。该系统通过实时动态采集到的电弧炉炼钢过程各项冶炼数据,量化电弧炉炼钢过程各工序能量,实现电弧炉炼钢过程能量监控;对电弧炉炼钢过程各工序能量消耗、能量流动、能量利用等方面进行分析,为电弧炉生产过程能量高效利用提供理论依据。     

Characterization of blasted austenitic stainless steel and its corrosion resistance

It is known that the corrosion resistance of stainless steel is deteriorated by blasting, but the reason for this deterioration is not clear. A blasted austenitic stainless steel plate (JIS-SUS304) has been characterized with comparison to the scraped and non-blasted specimens. The surface roughness of the blasted specimen is larger than that of materials finished with #180 paper. A martensite phase is formed in the surface layer of both blasted and scraped specimens. Compressive residual stress is generated in the blasted specimen and the maximum residual stress is formed at 50–100 μm from the surface. The corrosion potentials of the blasted specimen and subsequently solution treated specimen are lower than that of the non-blasted specimen. The passivation current densities of the blasted specimens are higher those of the non-blasted specimen. The blasted specimen and the subsequently solution treated specimen exhibit rust in 5% sodium chloride (NaCl) solution, while the non-blasted specimen and ground specimen do not rust in the solution. It is concluded that the deterioration of corrosion resistance of austenitic stainless steel through blasting is caused by the roughed morphology of the surface.     

方管两侧同时冲孔模设计

通过对零件的工艺分析，改进了工艺方案，用一副对冲孔模完成两边同时冲孔，降低了生产成本，提高了生产效率；并介绍了该对冲孔模具的结构特点、设计思路、应注意的问题和装配工艺性。     

电生亚铜离子库仑滴定Ru（IV）

在含有ＣｕＳＯ４的ＨＣｌ溶液中，利用电生的ＣｕＣｌ对Ｒｕ（ＩＶ）做库仑滴定，获得毫克量钉转化成单一ＲｕＣｌ的最佳途径，结果具有较高的准确度和精度。同时还研究了钌的存在价态和状态。     

挤压机的振动分析和数值计算

本文建立了3150吨卧式挤压机振动分析的力学-数学模型,进行了数值计算,并绘出了相应的相轨线图。理论计算的结果与现场测试数据基本一致。这种用集中质量法建立模型及用相轨线图进行定性分析的方法对各种型式的挤压机、压力机设计研究均有普遍的参考价值。