液压卡紧的原因及其消除措施

针对液压系统中经常出现的液压卡紧现象，初步分析了其原因及消除措施。     

Transformations in machining. Part 1. enhancement of wavelet transformation neural network (WT-NN) combination with a preprocessor

Properly selected transformation methods obtain the most significant characteristics of metal cutting data efficiently and simplify the classification. Wavelet Transformation (WT) and Neural Networks (NN) combination was used to classify the experimental cutting force data of milling operations previously. Preprocessing (PreP) of the approximation coefficients of the WT is proposed just before the classification by using the Adaptive Resonance Theory (ART2) type NNs. Genetic Algorithm (GA) was used to estimate the weights of each coefficient of the PreP. The WT-PreP-NN (ART2) combination worked at lower vigilances by creating only a few meaningful categories without any errors. The WT-NN (ART2) combination could obtain the same error rate only if very high vigilances are used and many categories are allowed.     

Material removal and surface damage in EDM of Ti3SiC2 ceramic

Material removal and surface damage of Ti₃SiC₂ ceramic during electrical discharge machining (EDM) were investigated. Melting and decomposition were found to be the main material removal mechanisms during the machining process. Material removal rate was enhanced acceleratively with increasing discharge current, i_e, working voltage, u_i, but increased deceleratively with pulse duration, t_e. Microcracks in the surface and loose grains in the subsurface resulted from thermal shock were confirmed, and the surface damage in Ti₃SiC₂ ceramic led to a degradation of both strength and reliability.     

Optimization of anodic oxidation and Cu–Cr oxide catalyst preparation on structured aluminum plates processed by electro discharge machining

This paper describes the optimization of three processes applied in fabrication of a microstructured reactor for complete oxidation of volatile organic compounds. The first process involves the optimization of the electro discharge machining (EDM) method to produce a set of microchannels with a high length to diameter ratio of 100, with a standard deviation from the average diameter below 0.2%, and with a surface roughness not higher than 2.0 μm. To satisfy these criteria, fabrication of microchannels must be carried out with two machining passes in the Al51st alloy. Then, the effect of several parameters on the anodization current efficiency with respect to oxide formation was studied. The best process conditions to get a 30 μm porous alumina layer in a 0.4 M oxalic acid electrolyte, were found to be a temperature of 1 °C, an anodic current density of 5 mA/cm², and 23 h oxidation time. At last, the resulting coatings were impregnated with an aqueous solution of copper dichromate followed by drying and calcination at 450 °C to produce active catalysts. The effect of a copper dichromate concentration, number of impregnation cycles (1 or 2), and different after-treatments on catalytic activity and stability in complete oxidation of n-butane were studied. The catalytic activity of the obtained coatings is superior to that of alumina supported pelletized catalysts even at much lower loadings of active metals.     

Fabrication of damascene Cu wirings using solid acidic catalyst

The copper damascene process is one of the most promising technologies for fabricating Cu wirings for electronic devices such as LSIs. In this research, the fabrication of damascene Cu wirings was conducted using solid acidic catalyst. When a Cu-plated wafer, whose oxide is a basic oxide is dipped into a mixture of oxidizing solution and acidic solution, surface atoms are ionized and etched off into the solution. However, because conventional nonelectrolytic etching does not have a reference surface, it is difficult to utilize for planarization. Therefore, a new nonelectrolytic machining method using a cation-exchange fabric instead of an acidic solution was developed. To be more precise, the planarization of a Cu-plated wafer was carried out by rubbing with the cation-exchange fabric in ozone water. Basically, this method exploits chemical reactions so that the physical properties of the workpiece surface are not deteriorated. Furthermore, this method uses no chemicals except for ozone water, which easily dissociates into water and oxygen molecules; thus, this method is a low-cost, environmentally friendly process. In this paper, as a preliminary experiment, the nonelectrolytic etching of a Cu sample using solutions of O₃ and CO₂ was carried out to inspect the dependence of the etching rate on [O₃] and [H⁺]. The results indicate that the etching rate increased as [O₃] and [H⁺] increased. When [H⁺] was high relative to [O₃], a smooth etch-pit-free surface was achieved. Next, nonelectrolytic etching using a cation-exchange fabric was carried out, and properties similar to those in the case of etching using solutions were obtained. Finally, damascene Cu wirings were fabricated using ozone water and a cation-exchange catalyst.     

四坐标数控加工原理及算法研究

本文对四坐标数控加工原理和算法作了详细介绍，尤其对四坐标加工的刀轴矢量算法进行了研究，提出了用垂直于回转轴的平面与刀具运动方向和前导角形成的圆锥面求交，生成刀轴矢量的方法，该方法具有立意新颖、思路清晰，性能可靠，易于在微机上实现等特点，对复杂曲面零件的加工编程，具有重要的实用价值。     

葛洲坝电站2号水轮机转轮室中环修复

针对葛洲坝电站2号机组运行中出现转轮室中环损坏的现象,设计制造出转轮室现场机加工的大型专用机床,在修复改造过程中,解决了一系列技术难题,改造后技术指标均达到理想水平,为电站机组现场修复技术积累了宝贵经验.     

Synthesis of nanophase tungsten carbide by electrical discharge machining

Tungsten carbide nanopowders were synthesized successfully by electric discharge machining followed by annealing under a nitrogen atmosphere. The tungsten workpieces were initially melted and evaporated on the working surface during the electric discharge machining process, and then the tungsten powders were reacted with the carbon electrode and the working medium of kerosene to form the nanocrystalline WC_1−x powders. The powders produced were characterized by XRD, SEM, and TEM. When annealing the powders under an N₂ atmosphere, the cubic phases of WC_1−x gradually changed to hexagonal W₂C and then were transformed fully to nanocrystalline hexagonal WC at 1200 °C, with the nanocrystalline tungsten carbide encapsulated in a carbon shell. On the other hand, under an H₂ atmosphere, the WC_1−x phase changed via a W₂C phase to reduced powders of pure tungsten at 1000 °C or were reduced directly from WC_1−x to elemental W.     

真空吸附在薄型铝材零件加工中的应用

公司新产品试制过程中有一批导烟板系列零件,外形纤薄且为铝合金材料,无法完全使用传统夹具装夹或磁性吸附方式固定零件来完成零件数控成形加工。我们通过真空吸附装夹加工的应用,最终完成了零件试制加工任务。该套真空吸附加工方案的应用,为其他薄型铝材零件装夹加工提供了有益的借鉴。     

冻融循环下云母石英片岩三轴力学特性与强度预测模型

为探究云母石英片岩物理力学特性受冻融循环作用的影响,对饱水云母石英片岩开展了0、25、50、75、100次冻融循环试验,并对试样分别进行了4级围压下的常规三轴压缩试验,研究了其动弹性参数、三轴压缩破坏形式及三轴抗压强度的变化规律,取得如下成果:①随着冻融循环次数的增加,三轴抗压强度、动弹性模量、动剪切模量及动体积模量呈指数衰减,黏聚力及内摩擦角则呈线性衰减趋势;②随着冻融循环的进行,围压对试样强度的增大作用逐渐削弱,冻融循环对试样强度的劣化作用逐渐凸显;③冻融作用使云母石英片岩三轴压缩破坏形态由张拉破坏逐步演化为顺片理剪切破坏;④基于Jaeger破坏准则建立了一种以冻融循环次数、片理面倾角及围压为控制参数的斜交片理云母石英片岩三轴抗压强度预测模型,预测结果与实测数据具有较好的一致性。研究成果可为研究云母石英片岩冻融损伤劣化规律提供参考。