Effect of Al 2 O3 film on weld appearance of stationary electron beam welded aluminum

Aluminum specimens with and without chemically cleaning were welded by electron beam to investigate the effect of、Al ₂ O₃ film on weld appearance. The removal mechanism of Al ₂ O₃ film during vacuum electron beam welding of aluminum was analyzed and the effect of Al ₂ O₃ film on molten pool flow behavior and weld appearance was investigated. The results showed that the weld width of the specimen was enlarged by chemically cleaning. The solid Al ₂ O₃ film transformed into gaseous Al ₂ O via the reaction with liquid aluminum at the temperature higher than 1 350 K was the main reason for the removal of the film. The weld width was narrowed down by the oxide film due to the inhibition of outward flow driven by the surface tension gradient and the drag force between the Al ₂ O₃ film and liquid Al. The weld penetration was reduced in the initial stage and then enhanced in the metastable stage.     

Analysis of the effect of geometrical parameters on fatigue performance of spot-weld joint for ultra-high strength steel

This paper studied the spot welding structure of ultra-high strength steel 22MnB5. ANSYS software was adopted to simulate its static strength; BS5400 algorithm was used to calculate the fatigue life; and the grouping method was used to test the fatigue performance of tensile shear spot weld specimens. The simulation results were in good agreement with the experimental values. Based on the validation of the simulation method, influences of different structural parameters on static strength and fatigue life were explored by adopting single factor. The results showed that within the selected structure parameter range, increase of the sheet thickness, nugget diameter, sheet width and overlapping length can lead to longer fatigue life. Besides, the fatigue life of spot weld took on a linear relationship with the overlapping length, a DoseResp relationship with the sheet thickness, and a single exponential decay relationship with the sheet width and the nugget diameter. Moreover, in order to estimate the impact from various parameters on the fatigue life of the specimens, the Taguchi orthogonal design method was applied in the simulation design. The simulating result indicated that influence of the sheet thickness on fatigue life was the most significant. In addition, the effects of nugget diameter, sheet width and overlapping length on fatigue life were reduced in turn.     

高速列车铝合金型材MIC焊电流阶跃对缺陷的影响

针对高速列车4 mm厚6N01大型铝合金挤压型材,进行四种形式的脉冲MIG焊电流阶跃试验,电流分别阶跃15A、20A、25 A和30A.研究铝合金脉冲MIG焊电流阶跃对缺陷的影响,焊后对比分析焊缝的宏观成形、X射线探伤结果以及显微组织.试验结果表明,对于铝合金脉冲MIG焊,在平均电流185 A的基础上进行电流阶跃,当电流阶跃小于20A时,焊接接头无明显缺陷;当焊接电流达到25 A时,由于焊接热输入突然增大,会出现气孔缺陷,伴随着电流的增大,气孔缺陷逐渐增多.     

喷焊合金粉末在涂铸工艺上的应用——结合区特征的研究

本文选用镍基，铁基，铜基等喷焊合金粉末应用在涂铸工艺上，使铸件表面形成具有特殊性能的合金层，经电镜，能谱分析，合金层与基体属于冶金结合，结合面较宽，形成犬牙交错。元素之间相互扩散，涂生能与合金粉末所具有的性能相似。喷焊合金粉末在涂铸工艺上的应用，解决了复杂零件表面合金化问题，应用在新产品上有明显的经济效益。     

焊丝含碳量对高强度钢焊缝性能的影响

报导了焊丝中含碳量在0.09～0.18％范围内时对45CrNiMoV高强度钢焊缝力学性能的影响。随焊丝中含碳量的增加,接头强度上升,焊缝韧性下降。     

High Temperature Thermodynamics of RE(La,Ce,Pr,Y,Tb)-S-F Systems

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铝合金等离子弧立焊穿孔熔池的计算机模拟

根据流体力学理论和传热学机理，建立了运动等离子弧作用下立焊穿孔焊接熔池流场和温度场的三维瞬态数值分析模型，并采用有限元法对模型进行离散化处理。模型中，考虑了熔池内部液态金属的对流传热和熔池外部的固体导热、材料热物理性能参数随温度的变化、焊件表面通过对流和辐射向周围环境的散热以及熔化／凝固相变潜热对熔池流场与温度场的影响，焊接热源采用高斯分布函数，计算中对边界条件进行了处理，根据穿孔熔池温度场与流场模型的特点，采用非均匀网格对单元进行划分，并采用分区异步长算法确定时间步长，利用ANSYS(一种有限元计算软件)有限元软件对所建立的模型进行了求解。通过试验测量焊缝几何尺寸与计算结果相比较，验证了本模型的计算结果和实际相差不大，是基本正确和可靠的。     

低相变点焊缝金属接头的焊接残余变形

试验中低相变点焊缝金属的固态相变温度在190℃左右，由于焊缝金属相变体积膨胀使其焊接接头的焊接残余变形降低。利用低相变点焊条LTrE和普通焊条E5015通过V形坡口对接接头和半V形坡口T形接头的角变形以及平板堆焊试验，探讨了焊缝金属固态相变对焊接变形的影响。两种接头角变形试验结果表明，LTTE焊条试件具有较小的角变形，其角变形分别为E5015焊条试件角变形的69．1％和64．3％；LTTE焊条平板堆焊试件出现反变形，在该试验条件下反变形挠度为-1．9mm，而E5015焊条试件的正变形挠度为2mm。这些试验结果为减小和控制焊接残余变形提供了一条有效的方法。     

钛金属与汽车工业研讨会纪要

综述了介孔材料的合成方法、分类、形成机理、形貌控制和应用。目前各种形状如球形、棒状、片状、螺旋形和绳形等形状的介孔材料已经采用溶胶．凝胶、自组装、微乳、反胶束和超声等方法合成出来。按化学组成介孔材料分为硅基和非硅介孔材料，硅基介孔材料已被很好地研究，相反，非硅介孔材料虽然有着广泛的应用前景但研究不多。介孔材料的几种形成机理已经被提出，主要包括液晶模板和协同组装机理。作者也采用化学超声和反胶束方法制备出新奇的介孔二氧化钛粉末和薄膜材料，其光催化活性明显高于普通二氧化钛粉末和薄膜材料。     

熔滴冲击力对MIG焊接熔池表面形状的影响

建立了熔化极惰性气体保护电弧焊焊接熔池流场与热场的数值分析模型，分析了熔滴冲击力对ＭＩＧ焊接熔池表面形状的影响规律，提出了计算焊缝余高部分和熔池几何参数的算法。定量分析了熔滴到达熔池表面时，其冲击力对焊缝和熔池形状的影响。低碳钢平板ＭＩＧ堆焊工艺试验结果表明，计算值与测试值吻合。