冷轧深冲用钢DC04低屈强比性能优化

文章研究了超低碳深冲钢中主要化学元素P、Ti对钢带强度的影响,以及主要生产工艺(如热轧冷却模式、退火温度、退火速度)对钢带强度的影响,根据客户需求,优化包钢DC04性能,降低了钢带屈强比,提高了冲压成形性,满足了客户需求。     

冷冲模具的失效形式及其对策分析

模具失效是影响其使用寿命和生产效益的重大技术问题。本文介绍了冷作模具失效的类型,分析了各种失效形式的特点和产生的原因与机理,提出了一些预防模具失效的工艺技术和管理措施,可供模具设计、使用时参考。     

10×1019 cm-2快中子辐照国产A508-3钢材料的小冲杆试验研究

小冲杆试验方法以其所需测试样品尺寸小而带来的样品感生放射性小等优势,越来越多地应用于核材料力学性能评价领域。本文设计了一套利用光栅尺直接测量样品变形的小冲杆试验装置,较传统装置精度有明显提高。利用该套装置对注量为10×1019 cm-2（E≥1 MeV）快中子辐照的国产A508 3钢材料进行了小冲杆测试研究,探索了针对放射性样品从制备到测试的试验方法,并获得了国产A508 3钢材料的小冲杆屈服特征值、抗拉特征值和韧脆转变温度与标准试验之间的关系式。     

辐照用小尺寸样品力学性能表征技术研究进展

由于辐照空间尺寸限制、降低样品放射性和提高辐照参数精度等原因,小尺寸样品被广泛应用于核反应堆材料的辐照后力学性能表征。本文就国内外小尺寸拉伸、冲击、断裂韧性、疲劳、蠕变和小冲杆等测试表征技术的研究现状进行了综合论述,分析了小尺寸样品测试中的关键影响因素以及数据归一化方法,总结了小尺寸样品存在的问题,并结合我国需求对小尺寸样品技术的发展进行了分析和展望,以期为小尺寸样品技术及测试分析数据进一步规范化和工程应用发展提供参考。     

Frictional contact problem between a functionally graded magnetoelectroelastic layer and a rigid conducting flat punch with frictional heat generation

In this study, we consider the frictional sliding contact problem between a functionally graded magnetoelectroelastic (MEE) layer resting on a perfectly insulated rigid half plane and a perfectly conducting rigid flat punch with frictional heat generation. The punch is subjected to magnetoelectromechanical loads. The graded layer is modeled as a nonhomogeneous medium with a transversely isotropic stress–strain law and an exponential variation of the magnetoelectrothermoelastic properties along the thickness direction. Neglecting inertia effects and assuming a constant friction coefficient, the solution is obtained within the framework of steady-state plane magnetoelectrothermoelasticity under plane strain conditions. The heat equation is first solved using Fourier transform to yield the temperature field in the layer which is then substituted in the MEE governing equations. These equations are solved analytically using the same transform leading to three coupled Cauchy-type singular integral equations in which the main unknowns are the normal contact stress, the electric displacement, and the magnetic induction. These equations are then solved numerically to obtain the distributions of the normal contact stress, electric displacement, and magnetic induction at the surface of the graded medium. The main objective of this paper is to study the effect of the nonhomogeneity parameter; the friction coefficient; and the elastic, electric, and magnetic coefficients on the surface contact pressure, electric displacement, and magnetic induction distributions for the case of flat punch profile.     

小间隙圆角刃口精冲模设计制造

设计了一种小间隙圆角刃口精冲模,连续自动方式送料,对侧滑板小间隙圆角刀口精冲模的结构进行了剖析,总结了模具结构及零件设计制造要点。     

基于剪切面分析的冲裁模具磨损预测

针对薄板冲裁过程中模具与板料的摩擦分析,推导出凸模侧壁的摩擦力公式,得到了板料剪切面光亮带与凸模侧壁磨损之间的量化关系。在此基础上,建立凸模磨损的灰色预测模型,并采用端子高速冲裁试验,对该模型进行验证,通过比较实际磨损值与模型预测值以及残差计算,证明了该模型对于凸模磨损预测的准确性。     

宽板U形弯曲的回弹试验研究

带状板材在受到冲压后,如果冲压工艺设计不合理,回弹会使板料的冲压结果达不到下一步安装工艺的要求。通过试验的方法,探求在无边压力的情况下板材的回弹问题,分别就板材性能、板料厚度、凸模圆角半径、凸凹模间隙、凹模跨度和摩擦因数等诸多因素对板料回弹的影响进行了分析,得出板材U形弯曲时回弹规律:凸凹模间隙越小,回弹就越小;随着凸凹模跨度的增大,回弹角增大;同一种板材,板材厚度越小,回弹就越大。研究结果有利于工业企业控制金属板材的回弹。     

T10A冲头的复合强韧化新工艺

】对Ｔ１０Ａ钢冲头进行了球化退火加渗硼淬火复合强韧化处理。结果表明,新工艺使冲头淬火后的板条马氏体增多,碳化物球化,表面硬度增高,从而提高了使用寿命。     

Assessment of fracture characteristics from revised small punch test using pre-cracked specimen

Small punch (SP) test has been utilized to analyze the neutron irradiation damage of nuclear vessels. Since this technique is easy, simple, and nondestructive, it can be applied to evaluate the mechanical properties and material degradation of in-service components. Conventional SP test has evaluated the ductile-brittle transition temperature and the equivalent fracture strain by the interpretations of load-deflection curve and the change of specimen thickness, respectively. The assumption that fracture occurs at maximum load is, however, not reasonable because the crack initiates at smaller load. In this study, in order to evaluate quantitatively fracture characteristics based on fracture mechanics, the pre-crack is introduced to SP specimen and acoustic emission is used to determine the crack initiation point. Using the load at crack initiation point, the fracture toughness of thin plate is calculated through bending theory. Therefore, the fracture characteristics of thin plate can be evalualed more reliably by using revised SP test.