刀具损伤监控技术的发展概况

本文论述了刀具损伤监控技术发展的必要性,并在此基础上介绍了目前出现的几种刀具损伤监控装置。     

双面彩色相纸分切中的静电预防

静电无处不在。双面彩色相纸由于采用聚丙烯作为基材,和单面相纸相比在分切中更容易产生静电。严重的静电斑会造成产品报废。在环境湿度、设备接地、分切速度和静电消除器安装这四个方面,采取相应的措施可有效的控制分切过程中静电的产生,保障相纸的表观质量。     

奥氏体不锈钢细长轴的加工

针对奥氏体不锈钢细长轴难以加工的特点,提出了对其加工相应的工艺方法及注意事项。     

超声振动切削加工速度系数的研究

用速度系数K对振动切削的动态切削过程进行了分析,由试验研究得出:加工硬脆材料时,关键是振动切削中的冲击作用,当K=0.308时,冲击作用最强,切削效果最好,试验结果与理论分析基本一致。     

机床减振垫的动态分析和计算

本文首先从理论上探讨了机床隔振的特点及不用固定螺栓通过机床自身重量定位的条件,而后对机床减振垫进行动态特性计算,最后通过生产实例给出验证。     

聚酯纤维织物颜色增深方法及色深评价方法

聚酯纤维以其独特的性能在纺织领域大量使用,但由于纤维表面的高反射光量使得织物的得色较浅。汇总介绍了聚酯纤维织物的颜色增深方法,包括复合纺丝、表面处理、改善染整工艺条件、纤维截面异形化以及添加增深剂等,还介绍了目前用于表征织物色深的主客观评价方法和色深的计算公式,分析了常用表观色深评价公式的优缺点及适用范围,以期实现色深主客观评价的一致性。     

垂直筛板型尿素工艺冷凝液深度水解装置运行总结

介绍了垂直筛板型尿素工艺冷凝液深度水解装置投产及运行情况。实际运行结果表明:装置处理能力25 m3/h,吨工艺冷凝液蒸汽耗≤300 kg,水解后废液中含氨和尿素质量分数均≤5×10-6,回收的NH3和CO2全部返回尿素装置的中压系统,吨尿素氨耗下降10～15 kg,收到了较好的节能减排效果。     

Adsorption of Gallic Acid from Aqueous Solution Using Fixed Bed Activated Carbon Columns

Naturally occuring matter (NOM), a heterogeneous mixture of complex organic compounds, is invariably present in all surface and ground waters. These materials act as substrate for the growth of bacteria in the distribution system. The disinfection of such water by chlorination produces disinfection by products consisting of several halogenated compounds which are toxic and carcinogenic. As gallic acid is the building block of most NOM, its adsorptive removal from water has been studied using activated carbon columns. The operating variables studied are the hydraulic loading rate (HLR), bed depth (Z), and the feed concentration (C_o). The breakthrough curves are S-shaped and the breakthrough time increases with increasing Z and decreases with increasing HLR and C_o. The adsorption increases with increasing HLR and is maximum around HLR = 8 m³/hr/m². The column design parameters such as the critical bed depth and the depth of the mass transfer zone (MTZ) as calculated using the bed depth service time (BDST) approach are found to agree fairly closely with the experimental values. MTZ is smaller for the carbon cloth indicating its better adsorption characteristics. The adsorption column parameters such as the treated volume and the mass of the carbon required for a desired effluent concentration have been determined from the column data.     

UV固化胶辐射能量与固化深度的关系

不同的紫外光固化胶,在同种类型的UV灯照射下,其固化性能有所差异。采用临界曝光量和透射深度2个特性参数来表征光固胶的光敏性,探讨临界曝光量和透射深度之间的数学关系,并研究临界曝光量和透射深度的测定方法,从而指导UV胶的配方设计。     

Cutting performance and wear mechanism of Sialon ceramic tools in high speed face milling GH4099

This work aims to reveal the cutting performance and wear mechanisms of Sialon ceramic tools for the high-speed face-milling of GH4099, with the goal of improving this process as well as designing more advanced ceramic cutting tools in the future. At the outset of this study, several single-factor experiments were designed with speed as a variable to gather various data on such tools. Failure patterns and tool life curves were first obtained through cutting tests. Afterwards, the tools were split at their place of wear (middle of notch and 1/2 depth of cut) to prepare for further analysis. Wear morphology and element composition distribution in the depth direction of the corresponding interface were then analyzed using a field emission scanning electron microscope (FE-SEM) and energy dispersive spectrometer (EDS) to explore potential diffusion and/or chemical wear. Finally, studies were conducted into the tools’ chemical wear under specific cutting conditions, finishing with a theoretical verification based on the thermodynamic principle of chemical reactions. This research discovered that notch wear was the main failure pattern for the high-speed face-milling of GH4099 under the suitable cutting conditions. Overall, the optimal cutting speed was 1000 m/min, with a tool life of about 3 min. Compared with cemented carbide tools, the machining efficiency for Sialon ceramic tools increased by over a factor of 16. The wear mechanisms for such tools demonstrated a mixture effect of abrasive, adhesive, diffusive and chemical wear. Diffusive wear mainly occurred in their flank faces, but did not constitute the main mechanism of notch wear; chemical wear proved to be a key reason for notch wear at higher temperatures. Based on the aforementioned research, this paper concludes with a proposed comprehensive model for notch wear.