Simplified and efficient calibration of a mechanistic cutting force model for ball-end milling

Accurate evaluation of the empirical coefficients of a mechanistic cutting force model is critical to the reliability of the predicted cutting forces. This paper presents a simplified and efficient method to determine the cutting force coefficients of a ball-end milling model. The unique feature of this new method is that only a single half-slot cut is to be performed to calibrate the empirical force coefficients that are valid over a wide range of cutting conditions. The instantaneous cutting forces are used with the established helical cutting edge profile on the ball-end mill. The half-slot calibration cut enables successive determination of the lumped discrete values of the varying cutting mechanics parameters along the cutter axis whereas the size effect parameters are determined from the known variation of undeformed chip thickness with cutter rotation. The effectiveness of the present method in determining the cutting force coefficients has been demonstrated experimentally with a series of verification test cuts.     

G32球墨铸铁气缸盖的生产

为了适应柴油机功率的增大,采用球墨铸铁生产G32气缸盖。在生产过程中通过严格控制原材料,选择合理的铸造工艺、化学成分、球化处理和孕育处理,生产出满足要求的气缸盖。结果表明：提高G32气缸盖伸长率的措施有：严格控制原铁液含硫量≤0.030%;适当提高铁液中硅含量;降低铁液中的锰含量;保证有50%左右的铁素体数量。     

An Experimental Study on Laser Cutting Mechanisms of Polycrystalline Diamond Compacts

The objective of this study is to experimentally investigate the cutting mechanisms of polycrystalline diamond compacts (PDC) using two different lasers: (a) a near infrared Nd:YAG laser (Neodymium-doped Yttrium Aluminum Garnet) of 1064 nm wavelength and 100 μs pulse width; and (b) a green light KTP (Potassium Titanyl Phosphate)/Nd:YAG laser of 532 nm wavelength and 120 ns pulse width. To realize the objective, the study applies polishing, lapping and etching processes to the cut-surfaces of the PDC samples. It further observes and analyzes the processed cut-surfaces with scanning electron microscopy (SEM) and Raman spectroscopy. A discussion is provided to reveal the underlying physics of the laser cutting mechanisms, and a conclusion is drawn based on the outcomes from the experimental investigation and the discussion.     

基于几何推理的坐标测量机测头选择及可达性分析

本文提出一种零件信息表示的模式—ＩＦＯＮＧ。ＩＦＯＮＧ可以满足智能检测规划系统的需要。利用ＩＦＯＮＧ提供的表面与其邻接表面的关系和特征描述等信息，给出建立用于测头选择及可达性分析的知识库的策略及方法。这种方法简单而有效，使得以基于知识的专家系统进行测头选择具有简单、高效和实用的特点。     

Q365抛丸清理室改造

通过对Q365抛丸清理室的改造,增加抛丸头,提高了清砂质量及效率,进一步改善了铸件的外观质量.     

大型薄壁组焊椭圆封头尺寸及变形的控制工艺

叙述了在压力容器制造中,当简体组装、封头分片压制后,焊接大型薄壁椭圆封头,其尺寸和角变形量的控制工艺。     

Investigating the correlation between nano-impact fracture resistance and hardness/modulus ratio from nanoindentation at 25-500 °C and the fracture resistance and lifetime of cutting tools with Ti1−xAlxN (x = 0.5 and 0.67) PVD coatings in milling operations

A novel laboratory technique, nano-impact testing, has been used to test Ti_1−xAl_xN (x = 0.5 and 0.67) PVD coated WC-Co inserts at 25-500 °C. Cutting tool life was studied under conditions of face milling of the structural AISI 1040 steel; the end milling of hardened 4340 steel (HRC 40) and TiAl6V4 alloy. A correlation was found between the results of the rapid nano-impact test and milling tests. When x = 0.67 improved resistance to fracture was found during milling operations and also in the nano-impact test of this coating compared to when x = 0.50. The coating protects the cutting tool surface against the chipping that is typical for cutting operations with intensive adhesive interaction with workpiece materials such as machining of Ti-based alloys. The results give encouragement that the elevated temperature nano-impact test can be used to predict the wear and fracture resistance of hard coatings during milling operations. At 500 °C nanoindentation shows there is a lower H/E_r ratio for the PVD coatings compared to room temperature, consistent with reduced fracture observed at this temperature in the nano-impact test.     

应用西门子840D系统数控铣镗床的电气设计

本文阐述了数控铣镗床PLC程序设计方法和思路．并就用户特定机床面板PLC程序设计及用平旋盘实现铣镗、车复合加工的电气设计作了详细描述?     

化学镀Ni-P合金在铝合金剑杆头上的应用

采用化学镀工艺方法在铝合金剑杆头表面镀一层Ni-P合金，代替进口的剑杆头。对铝合金剑杆头的预处理工艺、镀液的配方、施镀工艺以及镀后热处理工艺进行了研究，确定了简便易行的施镀工艺及镀后热处理工艺。所确定的镀液配方，性能稳定，可获得40μm以上厚度的镀层，且镀层与基体的结合力较好，其硬度可达1100HV以上，其 综合性能与进口件相当。     

螺纹加工自动退刀装置

为了解决高速车削螺纹时车刀退刀困难的一系列问题 ,经过技术论证 ,设计了螺纹自动退刀装置。本文详细介绍了该装置的设计参数 ,结构要点及制造要求。该装置不仅可用于车削螺纹 ,还可用于台阶轴的加工