High resolution experimental measurement of turbulent flow field in a high pressure homogenizer model and its implications on turbulent drop fragmentation

Particle image velocimetry is performed on a model of a high pressure homogenizer, scaled for qualitative similarity of the one phase turbulent flow field in a production scale homogenizer. Flow fields in gap entrance, gap and gap outlet chamber are obtained with high resolution. The measurements show gap flow development and formation of a turbulent wall adherent jet when exiting into the outlet chamber. Turbulent kinetic energy spectra show how the turbulent energy available for fragmentation is transported over distance along the jet centre axis.The high resolution images are also used together with a Kolmogorov–Hinze theory framework for discussing drop fragmentation together with a direct evaluation of disruptive stresses from measurements. For the turbulent inertial mechanism large drops experience high fragmenting force close to eight gap heights downstream of the gap exit whereas this occurs closer to 20 gap heights for smaller drops. The turbulent viscous mechanism is most efficient at a downstream distance of eight gap heights into the outlet chamber for all drops sizes.     

Hypervariate constitutive modeling illustrated via aleatory uncertainty in a foundation model

Even if a ceramic's homogenized properties (such as anisotropically evolving stiffness) truly can be predicted from complete knowledge of sub-continuum morphology (e.g., locations, sizes, shapes, orientations, and roughness of trillions of crystals, dislocations, impurities, pores, inclusions, and/or cracks), the necessary calculations are untenably hypervariate. Non-productive (almost derailing) debates over shortcomings of various first-principles ceramics theories are avoided in this work by discussing numerical coarsening in the context of a pedagogically appealing buckling foundation model that requires only sophomore-level understanding of springs, buckling hinges, dashpots, etc. Bypassing pre-requisites in constitutive modeling, this work aims to help students to understand the difference between damage and plasticity while also gaining experience in Monte-Carlo numerical optimization via scale-bridging that reduces memory and processor burden by orders of magnitude while accurately preserving aleatory (finite-sampling) perturbations that are crucial to accurately predict bifurcations, such as ceramic fragmentation.     

Experimental study of power consumption,local characteristics distributions and homogenization energy in gas–liquid stirred tank reactors

In this paper, the power consumption, the vertical local void fraction and the local gas–liquid interfacial area are investigated in the aerated stirred tank reactors(STRs) equipped with a rigid-flexible impeller. Meanwhile, the regressive correlation based on power consumption and interfacial area is proposed. Then a novel homogenization energy(HE = RSDPtm) expression based on power consumption and local interfacial area is redefined and used to indicate the mixing efficiency. The optimal operating mode is selected based on the change of the HE value. This paper can provide research ideas for structural optimization of stirred reactors.     

Homogenization of material properties in additively manufactured structures

Additive manufacturing transforms material into three-dimensional parts incrementally, layer by layer or path by path. Subject to the build direction and machine resolution, an additively manufactured part deviates from its design model in terms of both geometry and mechanical performance. In particular, the material inside the fabricated part often exhibits spatially varying material distribution (heterogeneity) and direction dependent behavior (anisotropy), indicating that the design model is no longer a suitable surrogate to consistently estimate the mechanical performance of the printed component.We propose a new two-stage approach to modeling and estimating effective elastic properties of parts fabricated by fused deposition modeling (FDM) process. First, we construct an implicit representation of an effective mesoscale geometry–material model of the printed structure that captures the details of the particular process and published material information. This representation of mesoscale geometry and material of the printed structure is then homogenized at macro scale through a solution of an integral equation formulated using Green’s function. We show that the integral equation can be converted into a system of linear equations that is symmetric and positive definite and can be solved efficiently using conjugate gradient method and Fourier transform. The computed homogenized properties are validated by both finite element method and experiment results. The proposed two-stage approach can be used to estimate other effective material properties in a variety of additive manufacturing processes, whenever a similar effective mesoscale geometry–material model can be constructed.     

A review of homogenization and topology optimization III-topology optimization using optimality criteria

This is the first part of a three-paper review of homogenization and topology optimization, viewed from an engineering standpoint and with the ultimate aim of clarifying the ideas so that interested researchers can easily implement the concepts described. In the first paper we focus on the theory of the homogenization method where we are concerned with the main concepts and derivation of the equations for computation of effective constitutive parameters of complex materials with a periodic micro structure. Such materials are described by the base cell, which is the smallest repetitive unit of material, and the evaluation of the effective constitutive parameters may be carried out by analysing the base cell alone. For simple microstructures this may be achieved analytically, whereas for more complicated systems numerical methods such as the finite element method must be employed. In the second paper, we consider numerical and analytical solutions of the homogenization equations. Topology optimization of structures is a rapidly growing research area, and as opposed to shape optimization allows the introduction of holes in structures, with consequent savings in weight and improved structural characteristics. The homogenization approach, with an emphasis on the optimality criteria method, will be the topic of the third paper in this review.     

Corrugated laminate homogenization model

This work addresses the problem of finding a substitute material model for describing the load response of globally flat corrugated sheets made from multidirectional laminates. Exact solutions of the equations governing thin singly curved shells give the displacements, strains and stresses within a unit cell extending over one period of the corrugation pattern. The forces reacting to enforced unit deformations determine the constitutive law of the substitute material model. The analytical results are compared with those of finite-element models.     

Two-phase flow component fraction measurement using gamma-ray attenuation technique

Multiphase flow meters as the potential alternatives to separation and metering techniques have been in rapid development since 1980 s.Before its field operation,the instrument should be calibrated in a standard test-facility.In spite of the known medium and large scale facilities all over the world,we developed a laboratory scale instrument for component fraction measurements.It has a two-phase flow homogenizer loop with the clamp-on potential of the meters to provide a regime independent measurement.It is capable of delivering a complete homogenization by γ-ray densitometer.With an error of±5%in component fraction measurements,this instrument is appropriate for testing and calibrating other meters.     

Computational evaluation of strain-rate-dependent deformation behavior of rubber and carbon-black-filled rubber under monotonic and cyclic straining

The molecular chain network model for elastic deformation behavior and the reptation theory for viscoelastic deformation behavior are used to derive a constitutive equation for rubber. The new eight-chain-like model contains eight standard models consisting of Langevin springs and dashpot to account for the interaction of chains with their surroundings. Monotonic and cyclic deformation behavior of rubber with relaxation under different strain rates have been examined. The results reveal the roles of the individual springs and dashpot, and the strain rate dependence of materials in the monotonic and cyclic deformation behaviors, particularly softening and hysteresis loss, that is, the Mullins effect, occurring in stress-stretch curves under cyclic deformation processes. The validity of the results is checked through comparison with experimental results. The deformation behaviors of a plane strain rubber unit cell containing carbon-black (CB) under monotonic and cyclic straining are investigated by computational simulation using the proposed constitutive equation and homogenization method. The results reveal the substantial enhancement of the resistance of CB-filled rubber to macroscopic deformation, which is caused by the marked orientation hardening due to the highly localized deformation of rubber. The role of strain rate sensitivity on such characteristic deformation behaviors as increases in the resistance to deformation, hysteresis loss, and the effects of the distribution morphology and the volume fraction of CB on the deformation behavior is clarified. The increases in the volume fraction and in the aggregation of the distribution of CB substantially raise the resistance to deformation and hysteresis loss.