A closed form solution for laser drilling of silicon nitride and alumina ceramics

A closed form solution has been obtained for laser drilling of silicon nitride (Si₃N₄) and alumina ceramics (Al₂O₃). The drilling of workpiece is performed by using a TEM₀₀ 10 ns pulse Nd:YAG laser. It is assumed that the phase transition from solid to vapor occurs without melting. Considering the absorption of plasma plume formed on the surface of the ceramics, the one-dimensional thermal model is developed in order to describe the drilling process. The governing equation of heat-diffusion is solved analytically using a Laplace transformation method. Erosion depth per laser pulse obtained from the closed form solution agrees with the available experimental data.     

旋风管内气相的湍流运动特性

利用二维激光多普勒测速仪(LDV)测量了旋风管内湍流运动的时均速度、脉动速度、能谱函数、微分尺度及湍流耗散等参数，对湍流特性参数分布进行了详细的描述，并初步分析了旋风管内湍流运动特性对颗粒分离的影响.     

Non-Hall-Petch hardness dependence in ultrafine fibrous MgAl2O4-MgO eutectic ceramics fabricated by the laser-heated floating zone (LFZ) method

MgAl₂O₄-MgO eutectic ceramics were fabricated by the laser-heated floating zone (LFZ) method with various growth rates to assess its possible beneficial effect on microstructural aspects and mechanical properties. It was determined that the growth rate optimizing the microstructure and mechanical properties is 750 mm/h; below this value, coarsening of the fibrous microstructure takes place with a degradation of these properties. In the extreme case of 50 mm/h growth rate, the presence of undesirable transverse cracks was unavoidable. Thanks to the high growth rate of 750 mm/h, ultra-fine fibrous microstructure MgAl₂O₄-MgO eutectic ceramics can thus be fabricated with greater hardness (15.5 GPa from Vickers indentation and 22 GPa from nanoindentation) and flexural strength (?345 MPa). It is reported that hardness scales with the interfiber spacing λ according to a law of the type lnλ/λ, contrary to the assumed Hall-Petch-like dependence. This proposed law can be explained in terms of dislocation hardening induced by the MgO fibers.     

LDV measurements of particle velocity distribution in an annular stripper

Particle descent velocities in an annular stripper were measured by a laser Doppler velocimetry (LDV) system. In the radial direction, particle descent velocity was relatively constant in the mid-region of the stripper and increased towards the walls on both sides, exhibiting an anti-U-shaped distribution. Particle descent velocity in the radial mid-region increased with the increase of superficial gas velocity, and the maximum in the outer wall region increased significantly with the increase of solid mass flux. Superficial stripping gas velocity had stronger effect on particle velocity distributions near the stripper gas distributor, and such effect weakened with the increase of the distance from the distributor. Local particle velocity and its radial profiles could be adjusted by changing the superficial stripping gas velocity. Empirical formulas were established to describe the relationships between the local particle velocity and cross-sectional averaged velocity based on the effects of operating conditions and measuring positions. The result showed that the predicted data was in good agreement with the experimental value.     

Laser absorption and infrared stealth properties of Al/ATO composites

In this work, an Al powder was coated with antimony-doped tin oxide (ATO) to obtain an infrared-laser compatible stealth material. The composites are prepared via a coprecipitation method, characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD), and measured by ultraviolet spectrophotometer and dual band infrared emissometer. The morphology and microstructure show that the flaky Al powder was coated by the ATO nanoparticles and doped into the SnO₂ rutile structure by an Sb⁵⁺ ion_. The optimal Al content was 20%, and the optimized Sn/Sb molar ratio was 10: 1. Meanwhile, the reflectivity of the composites was 43.454%, and the infrared emissivity in 8–14 μm far infrared waveband range was 0.708. It may shed light on a new material design orientation to obtain high performance laser-infrared compatible stealth materials.     

Laser induced oxidation of cemented carbide during micro milling

Cemented carbide is widely used as precision mold material due to its superior properties. The excessive tool wear and short tool life are the main problems during micro cutting of cemented carbide. Firstly, the high temperature oxidation behavior of cemented carbide under laser irradiation was studied in this paper. Cemented carbide surface can be induced to fully oxidize and generate highly porous oxide layer which is much easier to remove with micro milling tool. Then, the micro milling hybrid process assisted with laser induced oxidation of cemented carbide was proposed. Micro milling experiments assisted with and without laser oxidation were performed on WC-15Co cemented carbide. It is found that the hybrid machining process can greatly reduce the tool wear and cutting force, and also achieve fine surface finish.     

Interaction of boron suboxide with compacted graphite cast iron

The chemical interaction of boron suboxide (B₆O) with compacted graphite cast iron (CGI) was investigated using static interaction diffusion couples between B₆O and CGI at 700 °C, 900 °C and 1100 °C for 1 h. This interaction offers the possibility to evaluate the potential of B₆O as a cutting tool. The microstructures and phase compositions of the interaction zones were investigated. At 700 °C and 900 °C the chemical interaction was minimal. However, at 1100 °C, Fe₂B and SiO₂ were formed at the interface. Hence, machining at 1100 °C is likely to result in chemical wear.     

Droplet size distribution and evaporation characteristics of fuel spray by a swirl type atomizer

Spray atomization and evaporation play extremely important roles in mixture formation and combustion processes of direct injection (DI) gasoline engines. In this study, the fundamental characteristics of a swirl spray injected into a constant volume vessel are investigated by means of several laser diagnostic techniques including the laser diffraction-based method for droplet size distribution, the laser induced fluorescence-particle image velocimetry for velocity distributions of droplets and spray-induced ambient air flow, and the two-wavelength laser absorption-scattering technique for concentration distributions of liquid and vapor phases in the spray. The results show that the droplets at outer zone of the spray exhibit larger diameter than those at inner zone under both ambient pressures 0.1 and 0.4 MPa. While this can be partially attributed to the effect of spray-induced ambient air flow, the strength of ambient air flow become small when increasing the ambient pressure from 0.1 to 0.4 MPa, indicating the strong influence of spray dynamics on the droplet size distribution. In the evaporating spray, there are higher vapor concentrations near the spray axis than at peripheral zones. At 4.0 ms after start of injection, spray droplets almost completely evaporate under ambient temperature 500 K and pressure 1.0 MPa, but there are significantly amount of fuels with equivalence ratio below 0.5 in the spray. Reduction in ambient pressure promotes the air entrainment and droplet evaporation, but lowered ambient pressure results in more fuel vapor of equivalence ratio above 1.3 along the spray axis.     

CO2 laser-assisted preparation of transparent Eu2Ti2O7 thin films

We present a laser-assisted preparation of transparent europium-titanate Eu₂Ti₂O₇ thin films with tailored structural and optical properties. We have evaluated the effects of the irradiation time on the structural and the optical properties of the films. This approach allows the preparation of nanocrystalline crack-free films and micro patterns. The amorphous thin films were prepared by a sol-gel method. The films were annealed by a CO₂ laser beam for various time intervals. The laser irradiation induced a crystallization process that resulted in the formation of Eu₂Ti₂O₇ nanocrystals. The nanocrystals regularly grew with increasing irradiation time reaching the size from 25?nm to 45?nm. A film of a thickness 480?nm exhibited an optical transmission of 91.9% that is close to the maximal theoretical limit. The film's refractive index at 632?nm was 2.26. A micrometric pattern was prepared by a direct laser writing followed by a wet chemical etching. Feasibility of the demonstrated approach, together with the high film's quality, and europium-titanate chemical resistivity open up many opportunities for advanced applications. The approach can be used for a preparation of protective coatings and integrated photonic devices such as planar optical waveguides and couplers.     

精密激光刻划机中的光学技术

本文介绍的工作台用计算机结合光电编码器控制伺服电机驱动的精密激光刻划机，运用激光轴予偏置以适应非平面工件刻划，以激光或不同线密度改变刻线宽度，用微光点指示工位等光学技术，有效地提高了整机的高精度高质量刻划性能。