钢管机械扩径工艺研究

介绍了大口径直缝焊管机械扩径的优点，原理及扩径力的计算，找出影响扩径力及扩径头寿命的因素。     

(Nb,Ti)C的制备方法对(Nb,Ti)C-35Ni金属陶瓷的微观结构及性能的影响

用自蔓燃高温合成（SHS）技术及电弧熔融法制备的（Nb，Ti）C固溶体作基体，制备（Nb，Ti）C－35Ni金属陶瓷。结果表明用电弧熔融法制备的（Nb，Ti）C为基的试样具较优的室温力学性能（σ＝1630MPa，KIC＝18．0MPa），其陶瓷颗粒均匀分行粘结相之中并是包裹结构；而用SHS法制备的（Nb，Ti）C为基的试样其力学性能相对较差，其陶瓷颗粒无包裹结构．     

Effect of material and process parameters on the mechanical properties of unidirectional and multidirectional flax/polypropylene composites

Unidirectional (UD) and multidirectional (MD) flax/polypropylene composites were studied. Flax with varying retting degree and boiled flax was used as reinforcement for the UD composites and unmodified and maleic acid anhydride modified polypropylene (MAA-PP) was used as matrix. Multidirectional flax/polypropylene composites were manufactured on laboratory scale and on pilot scale. They were made from needle-punched hybrid flax/PP non-wovens. Normally retted flax as well as boiled flax was used. For the specimens made on pilot scale, a third kind of flax, namely bleached flax was also studied. The influence of different process times and temperatures on the mechanical properties of the composites was analysed. Generally, the composites have adequate good mechanical properties. The unidirectional composites of boiled flax combined with MAA-PP show the best mechanical properties. Contrary to the UD composites, flax treatment did not lead to the expected property improvements for MD composites.     

Application of the blind source separation method to feature extraction of machine sound signals

As the result of vibration emission in air, a machine sound signal carries important information about the working condition of machinery. But in practice, the sound signal is typically received with a very low signal-to-noise ratio. To obtain features of the original sound signal, uncorrelated sound signals must be removed and the wavelet coefficients related to fault condition must be retrieved. In this paper, the blind source separation technique is used to recover the wavelet coefficients of a monitored source from complex observed signals. Since in the proposed blind source separation (BSS) algorithms it is generally assumed that the number of sources is known, the Gerschgorin disk estimator method is introduced to determine the number of sound sources before applying the BSS method. This method can estimate the number of sound sources under non-Gaussian and non-white noise conditions. Then, the partial singular value analysis method is used to select these significant observations for BSS analysis. This method ensures that signals are separated with the smallest distortion. Afterwards, the time-frequency separation algorithm, converted to a suitable BSS algorithm for the separation of a non-stationary signal, is introduced. The transfer channel between observations and sources and the wavelet coefficients of the source signals can be blindly identified via this algorithm. The reconstructed wavelet coefficients can be used for diagnosis. Finally, the separation results obtained from the observed signals recorded in a semi-anechoic chamber demonstrate the effectiveness of the presented methods .     

Tearing, folding and deformation of a carbon-carbon sp-bonded network

A monolayer and a few layers of carbon sp²-bonded networks were torn and folded by the tip of an atomic force microscope at the steps on newly cleaved highly oriented pyrolytic graphite. It was found that the preferential breaking directions and folding axes are along the symmetry directions of the graphite hexagonal structure. Depending on the force exerted by the tip, breaking may occur along other directions. The torn part of the graphene sheet can even be stretched and deformed, and does not resume its original shape after release from the tip.     

Surface characteristics of fluorine-modified PAN-based carbon fibers

Different fluorination methods were applied to modify the surface properties of carbon fibers. The relationship between the degree of fluorination and the physicochemical properties of carbon fibers was studied using a combination of mechanical tests, elemental analysis (EA), X-ray photoelectron spectrometry (XPS), and X-ray diffraction (XRD). EA and XPS analyses of fluorinated carbon fibers showed that treatment with mixtures of F₂/O₂ introduced a much higher fluorine concentration than that with F₂ only. However, XRD analysis showed that there was no increase in the interlayer distance, due to the mild fluorination condition applied. Consequently, the oxyfluorination was one of the more effective methods to increase surface polarity of carbon fibers, which probably played an important role in improving the tensile properties of the fibers in the epoxy resin system.     

Nanomechanical analyses of porous SiO2 low-dielectric-constant films for evaluation of interconnect structure reliability

Porous SiO₂ low-dielectric-constant films containing different porosities and sizes of uniformly distributed pores were prepared in this study. Their nanomechanical properties including true flow stress and fracture toughness were analyzed by a nanoindentation test. The hardness and elastic modulus of the films prepared with an ethanol molar ratio of 3 and an aging time of 16 h reached maximum values of 2.4 and 40 GPa, respectively. With increasing ethanol molar ratio, the porosity increased, and the mechanical properties consequently decreased. With increasing aging time, the mechanical properties increased and then dropped due to enlarged pore sizes. From converted true flow stress, the porous SiO₂ films were found to yield at an ultimate stress of 3.1 GPa, and the maximum fracture energy release rate was calculated as 3.4 J/m². The plastic deformation and fracture behavior of the porous films was observed through crack initiation and propagation along the large amount of pores.     

Numerical modelling of the structural behaviour of thin-walled cast magnesium components using a through-process approach

A through-process methodology for numerical simulations of the structural behaviour of thin-walled cast magnesium components is presented. The methodology consists of casting process simulations using MAGMAsoft, mapping of data from the process simulation onto a FE-mesh (shell elements) and numerical simulations using the explicit FE-code LS-DYNA. In this work, generic High Pressure Die Cast (HPDC) AM60 components have been studied using axial crushing, 3-point bending and 4-point bending tests. The experimental data are applied to obtain a validated methodology for finite element modelling of thin-walled cast components subjected to quasi-static loading. The cast magnesium alloy is modelled using a user-defined material model consisting of an elastic–plastic model based on a modified J2-flow theory and the Cockcroft–Latham fracture criterion. The fracture criterion is coupled with an element erosion algorithm available in LS-DYNA. The constitutive model and fracture criterion are calibrated both with data from material tests and data from the process simulation using MAGMAsoft.     

Polyamide-6/vegetal fiber composite prepared by extrusion and injection molding

The interest for the use of vegetal fibers as polymers reinforcement has recently increased because of their unique environmental and technological advantages. This work evaluated the use of Curauá fibers in polyamide-6 composites aiming at glass fiber replacement. Fiber content of 20, 30 or 40 wt% and fiber lengths of 0.1 or 10 mm were studied. Fibers were treated with N₂ plasma or washed with NaOH solution, to improve their adhesion to PA-6. Samples with 20 wt% of short or long fibers, with or without pre-treatment, were compounded in two different co-rotating intermeshing twin-screw extruders. These samples were submitted to mechanical and thermal tests. In conclusion, non-dried raw materials improved fiber/matrix interfacial adhesion. Tensile and flexural properties of this composite are better than unfilled, but lower than glass fiber reinforced polyamide-6. However, its impact resistance and heat deflection temperature are similar to the glass fiber reinforced polyamide-6 and its lower density, enable it to replace this latter in specific non-critical applications.     

Study of the effective parameters on mechanical and electrical properties of carbon black filled PP/PA6 microfibrillar composites

In this study the electrical and mechanical properties of microfibrillar polypropylene (PP)/polyamide6 (PA6) blend filled with super conductive carbon black (CB) have been investigated. In situ microfibrillar PP/PA6 composites filled with CB are produced using a single screw extruder equipped with a spinneret. Glycidyl methacrylate (GMA) grafted polypropylene (PP-g-GMA) is used as the compatibilizer. To investigate the effects of extensional flow on the microstructure, electrical and mechanical properties, three adaptors with various convergence angles were designed, prepared and applied between the extruder and the spinneret. To optimize the effects of processing and material parameters on the electrical and mechanical properties, the Taguchi method of experimental design is used. Material and processing factors which are studied include: concentration of PA6, compatibilizer level, CB concentration, drawing speed of melt spinning line, adaptor angle, order of mixing and temperature profile along the extruder. The results show an increase in DC conductivity of up to 10¹¹ times in comparison with pure PA6, by increasing the concentration of CB, drawing speed, adaptor angle and optimizing other parameters. By optimizing processing and material factors studied here, strength of microfibrillar structured composites is increased of up to 80% in comparison to pure PP.