Global optimization of tool path for five-axis flank milling with a conical cutter

In this paper, optimum positioning of the conical cutter for five-axis flank milling of slender surfaces is addressed from the perspective of approximating the tool envelope surface to the data points on the design surface following the minimum zone criterion recommended by ANSI and ISO standards for tolerance evaluation. Based on the observation that a conical surface can be treated as a canal surface, i.e. envelope surface of one-parameter family of spheres, the swept envelope of a conical cutter is represented as a sphere-swept surface. Then, an approach is presented to efficiently compute the signed distance between a point in space and the swept surface without constructing the swept surface itself. The first order differential increment of the signed point-to-surface distance with respect to the differential deformation of the tool axis trajectory surface is derived. By using the distance function, tool path optimizations for semi-finish and finish millings are formulated as two constrained optimization problems in a unified framework, and a sequential approximation algorithm along with a hierarchical algorithmic structure is developed for the optimization. Numerical examples are given to confirm the validity and efficiency of the proposed approach. Comparing with the existing approaches, the present one improves the machining accuracy greatly. The rationale developed applies to general rotary cutters.     

变频驱动技术在大型绞吸船上的应用

我局新建的3500m3/h大型绞吸船新海豚轮运行稳定和施工高效,都离不开变频驱动技术的应用。本文分别对比绞刀的变频和液压驱动、水下泵的变频和高压F-D驱动的性能,分析变频驱动使用中存在的问题以及解决办法,展望了变频驱动在绞吸船上的应用前景。     

A novel hybrid immune algorithm for global optimization in design and manufacturing

This paper presents a new hybrid optimization approach based on immune algorithm and hill climbing local search algorithm. The purpose of the present research is to develop a new optimization approach for solving design and manufacturing optimization problems. This research is the first application of immune algorithm to the optimization of machining parameters in the literature. In order to evaluate the proposed optimization approach, single objective test problem, multi-objective I-beam and machine-tool optimization problems taken from the literature are solved. Finally, the hybrid approach is applied to a case study for milling operations to show its effectiveness in machining operations. The results of the hybrid approach for the case study are compared with those of genetic algorithm, the feasible direction method and handbook recommendation.     

基于机器视觉的采茶机割刀控制方法

针对现有乘坐式采茶机切割的茶叶质量偏低的问题,提出了一种基于机器视觉的采茶机割刀控制方法。首先对相机参数进行低复杂度的标定,然后采用动态阈值分割方法和颜色分类器,提取茶叶图像中的嫩芽区域,并设计间接定位法定位弧形割刀位置;接着通过计算两个指定区域的嫩芽面积及它们的和与差异,得到弧形割刀左右两侧的动作参数;最后将动作参数传给下位机,控制割刀到达预期位置。本方法分别对单株茶树和实地茶园进行了实验,结果表明该方法能够准确定位弧形割刀位置和识别嫩芽区域,实现割刀位置的自适应调整,具有较好的茶叶切割效果,切割得到的嫩芽比例可达70%以上。     

VC^＋＋环境下利用SQL Server与Object ARX开发智能参数化刀具实体模型库

对VC^ ,SQL Server和AutoCAD相互通讯的技术进行深入研究,在此基础上利用AutoCAD的二次开发工具Object ARX完成了对刀具的参数化生成、模糊化选刀和智能化管理的刀具实体模型库系统的开发。     

AutoCAD曲线的坐标变换和最值求取

给出了AutoCAD环境下的木工成型铣刀CAD系统中 ,用户输入的工件截形曲线通过坐标变换生成木工成型铣刀前刀面截形曲线的方法 ,并进一步讨论了样条曲线最值点的求法     

传动带双辊切割机

着重论述了一种新型的传动带生产加工设备一双辊切割机，针对目前国内的生产现状，介绍了该设备的工作原理，使用性能，应用特点，阐述了使用该设备的经济性，实用性及安装特点。     

ADAMS二次开发技术在非圆斜齿轮齿廓面设计中的应用

依据齿条刀具范成法加工非圆齿轮的原理,建立了计算机仿真加工非圆斜齿轮的滚切数学模型,提出了一种基于ADAMS二次开发技术生成非圆斜齿轮齿廓面的方法,并开发了非圆斜齿轮仿真加工软件,用该软件生成的椭圆斜齿轮,已成功应用于椭圆斜齿轮行星系宽窄行分插机构中,验证了该方法的正确性。     

基于ProE的捏花刀盘设计及运动仿真

捏花刀盘是捏花机的主要部件之一,主要功能是实现切断面皮及成形食品花皱．利用ProE参数化特征造型技术,创建了捏花刀盘i维模型,实现捏花刀盘组快速装配及运动仿真,从而提高了设计质量,缩短了开发周期．     

Fractional order and BICO disturbance observers for a run-of-mine ore milling circuit

Grinding mill circuits are hard to control due to poor plant models, large external disturbances, uncertainties from internal couplings, and process variables that are difficult to measure. This paper proposes a novel fractional order disturbance observer (FO-DOB) for a run-of-mine (ROM) ore milling circuit. A fractional order low pass filter (Q-filer) is used in the DOB to offer an additional degree of freedom in tuning for set-point tracking performance and disturbance rejection performance. Another disturbance observer is introduced in which a Bode ideal cut-off (BICO) filter is used for the Q-filter. A full non-linear plant model is used for evaluation of the performance gained over the ubiquitous PI controller. The simulation results show that the FO-DOB and BICO-DOB schemes are useful additional tools for ROM ore milling circuit control implementations.