基于漏磁原理的钢丝绳探伤仪影响因素研究

介绍了钢丝绳探伤仪漏磁检测原理,并使用有限元分析方法分析了传感器零件的材料、钢丝绳的提离距离及断丝根数等对基于漏磁原理的钢丝绳探伤仪检测结果的影响。分析结果表明,提离距离、断丝根数等因素对探伤仪检测结果影响较大,断丝角度、深度等因素影响较小。     

Low-cost embedded spirometer based on micro machined polycrystalline thin film

There is a great need for a low cost and low power consumption portable spirometer for the home care of respiratory diseases. A mobile monitoring system utilizing Bluetooth and mobile messaging services (SMS) with low-cost hardware equipment is proposed. A proof of concept prototype has been developed and implemented to enable transmission of a flow or volume of gas during inspiratory and expiratory process signal of a patient, which can be expanded to include other vital signs. Communication between a mobile smart-phone and the spirometer is implemented using the popular personal area network standard specification Bluetooth. We used SMS for transmission, the mobile phone plots the received signal and displays the flow measurement application software running on the client mobile phone itself, where the plot can be captured and saved as an image before transmission. The acquired signal is transmitted via the Bluetooth to the processing and diagnostic unit with wireless protocol between sensors and the electronics board. The flow measurement is done with a silicon hot wire anemometer manufactured with MEMS technology. The design, manufacturing, calibration, and basic characterization of MEMS hot-wire anemometer and digital spiromerter is presented.     

棒线材复合轧线自动控制系统

以宁夏电投钢铁有限公司棒线材复合线为背景,结合工艺布置和工作原理,讨论了棒线材复合线控制系统设计方案。以GE PACRX7i为控制器核心,基于Profibus网络、工业以太网进行数据通讯,实现了即能生产棒材又能生产线材要求。     

变频器输出短路引起的过压故障分析

根据变频器工作原理和主回路拓扑,详细的分析了变频器输出侧长导线对地短路产生直流母线过压故障的原因。     

Experimental and numerical investigations on compressive properties of porous twisted wire materials

Wire diameter, sintering parameter, and porosity have great influences on porous structures and compressive properties of the stainless steel porous twisted wire materials with 30–92% porosities. Finer wires, higher sintering temperature, and longer sintering time will lead to narrower pore-size distributions, more compact porous structures, and stronger compressive yield strength. A random pore model and a twisted wire framework model are put forward to simulate the compressive process. The compressive deformation mechanism is a continuous densification process. The simulated and experimental stress-strain curves all exhibit elastic stage, plastic yield platform stage, and final densification stage.     

丝网状镍钴硫金属化合物电化学性能研究

通过简单两步水热的方法在泡沫镍基底上成功制备出丝网状三维网络结构的Ni Co2S4,研究了材料的电化学性能,结果表明,Ni Co2S4@泡沫镍电极材料具有高的面积比电容,在电流密度为10 m A/cm~2时,面积比电容可达到2.87 F/cm~2;电流密度从10 m A/cm~2增大到50 m A/cm~2,电容保持率为60.9%;在负载量为6.21 mg/cm~2时,在30 m A/cm~2的高电流密度下充放电1 000次,电容保持率仍为67.3%。     

Three principles for preparing Al wire with high strength and high electrical conductivity

The trade-off relation between the strength and the electrical conductivity has been a long-standing dilemma in metallic materials. In the study, three key principles, i.e. elongated grains, sharp texture and nano-scale precipitates, were presented for preparing Al wire with high strength and high electrical conductivity based on the specially designed experiments for breaking the mutually exclusive relation between the strength and the electrical conductivity. The results show that the elongated grains could lead to a higher electrical conductivity in Al wire without sacrificing the strength; while, the 111 sharp texture can efficiently strengthen the Al wire without influencing the electrical conductivity. Furthermore, nano-scale precipitates with proper size can simultaneously improve the strength and electrical conductivity of Al alloy wire. Under the guidance of the above three key principles, Al wires with high strength and high conductivity were prepared.     

双丝三电弧焊热源优化及数值模拟

为研究双丝三电弧焊焊接温度散布规律,根据其电弧形态和脉冲频率建立了适用于双丝三电弧焊接的体+面热源,并根据焊丝的倾角对其进行了旋转计算,利用有限元技术模拟了6 mm厚Q235碳素钢的双丝三电弧焊焊接温度场,通过遗传算法对其热源参数进行了迭代优化,提高了计算效率。计算结果表明：温度场呈长椭圆状分布,且最高温度和最大温度梯度都出现在R弧热源处,其原因是此处同时积累了R弧电弧热量和L弧焊后凝固时的热量;有限元模型温度场与实验温度场结果对比吻合度较高,其结果可为拓展双丝三电弧焊的应用和优化工艺参数提供仿真基础。     

Fabrication of Titanium Aluminides via Powder-Cored Wire Arc Additive Manufacturing: Microstructural and Mechanical Characterization

Herein, an innovative powder-cored wire arc additive manufacturing (PC-WAAM) process is proposed to fabricate γ-TiAl thin-walled intermetallic alloy. The metallography, phase composition, and mechanical properties at different thin-wall locations are characterized. The results show that the alternatively distributed layer-like microstructure composed of α₂ (Ti₃Al) and γ (TiAl) phases is obtained along the building direction. The content of α₂ phase exhibits the tendency of decreasing from the bottom to top region. This unique microstructure characteristic is closely related to the typical thermal cycling history during deposition. Moreover, the tensile strength and microhardness of the top region are lower than the middle and bottom region. In general, the current PC-WAAM technique shows promising capability of fabricating γ-TiAl intermetallic alloy with low cost. This work becomes a valuable reference for understanding the evolution mechanism of microstructure and paves the way for the flexible and customized additive manufacturing of γ-TiAl alloy.     

基于ARM-Linux的钢丝绳损伤检测系统设计

针对现有钢丝绳检测系统实时性与适应性差、自动化程度低的问题,提出了一种基于ARM-Linux的高性能钢丝绳损伤检测系统的设计方案,详细介绍了该系统的硬件组成、工作原理、软件实现方法及实时采样曲线绘制的设计与实现。该系统结合嵌入式Linux技术和漏磁无损检测技术,可独立完成检测任务,实时显示检测波形,提高了检测效率。