CO2激光与TIG复合焊接铝合金

以铝合金2A12为主要研究对象，研究CO2激光与TIG复合热源焊接铝合金的工艺特点，设计制造了双焦点激光一电弧复合焊接头，讨论了影响复合焊接的各工艺参数。结果表明：影响复合焊接过程的主要工艺参数有激光功率、焊接速度、焊接电流、激光焦点位置以及两热源之间的距离等，并且在比较宽的参数范围内CO2激光与TIO复合焊接铝合金焊缝成形美观、无气孔等缺陷，焊速显著提高，是一种理想的焊接工艺。     

Study of δ-hydrides in Ti-2Al-2.5Zr and Ti-4Al-2V alloys

The α alloy Ti-2Al-2.5Zr and near α alloy Ti-4Al-2V were hydrogenated to various levels. The morphology,orientation relation (OR), and habit plane of the hydrides were studied by means of transmission electron microscopy (TEM). It was found that in the two alloys most of the precipitates are δ-hydrides which have fcc structure with the lattice parameter a = 0.44 nm. Two basic orientation relationships and habit planes of the precipitates are determined. Twin structure was observed in both alloys.     

Preparation, thermal stability, and magnetic properties of Fe---Co---Zr---Mo---W---B bulk metallic glass

A bulk metallic glass (BMG) cylinder of Fe₆₀Co₈Zr₁₀Mo₅W₂B₁₅ with a diameter of 1.5 mm was prepared by copper mould casting of industrial raw materials. The amorphous state and the crystallization behavior were investigated by X-ray diffraction (XRD). The thermal stability parameters, such as glass transition temperature (T_g), crystallization temperature (T_x), supercooled liquid region (ΔT_x) between T_g and T_x, and reduced glass transition temperature T_rg (T_g/T_m) were measured by differential scanning calorimetry (DSC) to be 891, 950, 59 K, and 0.62, respectively. The crystallization process took place through a single stage, and involved crystallization of the phases -Fe, ZrFe₂, Fe₃B, MoB₂, Mo₂FeB₂, and an unknown phase, as determined by X-ray analysis of the sample annealed for 1.5 ks at 1023 K, 50 K above the DSC peak temperature of crystallization. Mössbauer spectroscopy was studied for this alloy. The spectra exhibit a broadened and asymmetric doublet-like structure that indicated paramagnetic behavior and a fully amorphous structure. -Fe was found in the amorphous matrix for a cylinder with a diameter of 2.5 mm. The success of synthesis of the Fe-based bulk metallic glass from industrial materials is important for the future progress in research and practical application of new bulk metallic glasses.     

5182铝合金板温成形工艺及摩擦学特性的研究

通过对5182铝合金板的室温及高温力学性能的实验研究与分析，提出了5182铝板的温成形工艺。实验研究了工艺参数对5182可成形性能的影响，并分析了成形过程中材料表面化学性能、表面几何形貌和润滑状态等因素对摩擦学特性的影响，最后进行了仿车门零件的成形实验和有限元模拟。     

Power and Wheel Wear for Grinding Nickel Alloy with Plated CBN Wheels

Electroplated CBN grinding wheels are manufactured with a single layer of abrasive grains. The grinding performance of these plated wheels changes significantly as the wheel wears down. The present investigation was undertaken to understand the transient grinding behavior with electroplated CBN wheels in order to provide a logical basis for process control. In this paper, particular attention is directed to the effect of wheel wear and operating parameters on grinding of a nickel alloy. Wheels were worn to various stages and then used to perform grinding tests under various grinding conditions to measure grinding forces and power and to produce ground specimens. Based on models for grinding with conventional aluminum oxide wheels, a power model for grinding of a nickel alloy with plated CBN wheels was established and validated. Microscopic observations of the ground specimens reveal that thermal damage in the form of a White Etch Layer (WEL) appears only when grinding with a worn wheel under conditions that lead to high temperatures.     

激光熔覆模压硬质合金粉末层的研究

利用液压机和简易模具直接将硬质合金粉末(25? 15%Co 60% WC)压制在碳钢基体上;采用大功率CO2激光器对预置层进行扫描,在一定工艺参数下得到了表面较为平整、无裂纹、与基体形成良好冶金结合的涂层;利用扫描电镜和显微硬度计对涂层进行成分、形貌和显微硬度分析.结果表明,在相对较软的涂层基体上分布着高硬度的条状碳化物及少量的鱼骨状共晶体.涂层的平均硬度达到56HRC.     

固溶条件对一种新型亚稳β钛合金时效响应的影响

根据近临界钼当量和多元强化原则设计了一种新型亚稳β钛合金（Ti-B20），以室温拉伸性能和显微组织为主要考察内容研究了固溶处理对这种新合金时效响应的影响。结果表明：在同样的时效条件下，该合金的抗拉伸强度随着固溶温度的升高而升高，而固溶后水淬比空冷能产生更高的硬化效应，分析结果揭示了该合金独特的时效响应来自于其亚稳β相较低的稳定性和过剩空位对析出的共同作用。     

Aging properties and microstructures of Ti-B20 titanium alloy

A new metastable beta titanium alloy of Ti-Al-Mo-V-Cr-Fe-Zr-Sn system was designed and named Ti-B20. In order to investigate the aging properties and microstructures of the new alloy .subjected to different solution treatments, the tensile and Vickers hardness tests were carried out and the optical microscope and scanning electron microscope analysis were performed. The results show that the new alloy displays rapid aging response, high age strengthening effect and fine deposition. In addition, beta solution results in ultra high age hardening effect with low tensile ductility, whereas excellent combination of aging strength and ductility can be obtained after solution treated below beta transus temperature.     

半固态A356铝合金流变特性研究

用自行研制的同轴圆柱旋转流变仪对半固态A356铝合金浆料的流变特性及组织演变进行研究.结果表明:等温剪切时,浆料稳态表观粘度随着剪切速率的增大而下降,半固态A356铝合金具有明显的触变性.在连续冷却条件下,半固态浆料的表观粘度随着温度的降低而先缓慢后迅速增大,冷却速度显著影响半固态A356铝合金的表观粘度,降低冷却速度,由于搅拌充分而导致表观粘度明显下降.显微结构分析也可以反映出剪切速率、温度和冷却速度对表观粘度的影响规律.     

钻井工具的MAG焊接工艺

在对钻井工具的焊接特点、MAG焊接缺陷进行分析的基础上，通过选择合适的焊接材料、优选焊接工艺参数、采用合理的环缝焊接操作技术，克服了MAG焊易出现的气孔、熔化区开裂缺陷，焊缝金相组织为回火索氏体，成功的将MAG焊应用到了钻井工具制造领域，提高了焊接效率、降低了焊接成本。