快速成型中STL模型直接切片新算法研究

提出基于快速成型中STL模型直接切片新算法。读取二进制STL模型信息,创建三角面片矩阵;采用二分查找算法实现三角面片与切平面相交分组;再对每一组中三角面片与相交切平面求其交点获得相交线段,去除相交线段间的冗余节点;最后用深度优先搜索算法对切平面中相交线段优化创建轮廓线路径。此算法避免了切平面与三角面片位置关系的判断和建立三角面片之间拓扑信息关系,在切片耗时上具有明显的优势。     

Manufacturing of advanced smart tooling for metal forming

Forming is widely used due to its high efficiency in material utilization and its high production rate in general. Most forming processes control the geometry of final products through a set of tooling. The increasing demands on lightweight products have challenged the performances and functionalities of tooling. This paper provides a systematic review of recent advancements related to tooling performance and functionalities, including tool materials, tooling fabrication processes (e.g., machining, heat treatment, coating, surface texturing, and additive manufacturing), sensing, and data analytics. Finally, recommendations on future research directions for metal forming tooling are provided.     

轻型XRF分析仪在铁精矿品质快速检测中的应用

介绍了应用国产轻型高灵敏度XRF分析仪快速检测铁精矿中TFe及有害元素的技术与方法。该仪器基于新型高分辨率探测器和微机多道谱仪系统 ,具有轻便、易操作的特点 ,可同时快速测定铁矿石中TFe、Ti、V、Mn、SiO2 、Al2 O3 、S、P、K2 O、CaO的含量 ,分析检出限为 (1.0× 10 -4～ 1.0× 10 -3 ) % ,可用于铁矿石 (原矿、精矿、尾矿 )、烧结矿、铁合金等的快速检测及原矿分析。试验表明 ,本方法测定铁精矿中TFe、S、P、SiO2 、K2 O含量的平均绝对误差分别为 0 2 2 %、0 0 5 5 %、0 0 10 %、0 12 5 %、0 0 0 8% ,单样分析仅需 30 0s。     

悬浮态磁化焙烧菱铁矿及冷却条件对产品的影响

针对传统的堆积态菱铁矿焙烧工艺具有气固接触面积小、能耗大、矿石质量不均匀、容易产生"过烧"和"欠烧"的缺点,开展了悬浮态磁化焙烧细粒菱铁矿的试验,研究了不同冷却条件对焙烧产品的影响.研究结果表明,冷却速度是影响焙烧矿质量的重要因素,将焙烧矿在空气中快速冷却可跳过500～400℃相变激烈区,减小氧化程度,获得良好指标.     

基于21世纪制造业特点的快速响应制造

分析了21世纪制造业的特点及其与之相适应的快速响应制造。     

Numerical simulation of particle formation in the rapid expansion of supercritical solution process

In this paper, we numerically study particle formation in the rapid expansion of supercritical solution (RESS) process in a two dimensional, axisymmetric geometry, for a benzoic acid + CO₂ system. The fluid is described by the classical Navier–Stokes equation, with the thermodynamic pressure being replaced by a generalized pressure tensor. Homogenous particle nucleation, transport, condensation and coagulation are described by a general dynamic equation, which is solved using the method of moments. The results show that the maximal nucleation rate and number density occurs near the nozzle exit, and particle precipitation inside the nozzle might not be ignored. Particles grow mainly across the shocks. Fluid in the shear layer of the jet shows a relatively low temperature, high nucleation rate, and carries particles with small sizes. On the plate, particles within the jet have smaller average size and higher geometric mean, while particles outside the jet shows a larger average size and a lower geometric mean. Increasing the preexpansion temperature will increase both the average particle size and standard deviation. The preexpansion pressure does not show a monotonic dependency with the average particle size. Increasing the distance between the plate and the nozzle exit might decrease the particle size. For all the cases in this paper, the average particle size on the plate is on the order of tens of nanometers.     

In situ fabrication of highly-dense Al2O3/YAG nanoeutectic composite ceramics by a modified laser surface processing

Alumina-matrix eutectic in situ composite ceramics present excellent high-temperature mechanical properties, which have been considered as promising next-generation ultra-high temperature structural materials. A modified laser surface processing is developed to in situ fabricate highly-dense Al₂O₃/YAG bulk nanoeutectic ceramics with large size and homogeneous three-dimensional network of nanoeutectic microstructure by introducing two-side remelting and high-temperature preheating. The crack and porosity are avoided, and the eutectic structure achieves a good continuous growth between two solidified layers. The eutectic phases show sharp interface bonding with a defined orientation relationship. The dislocations and crack deflection at high-density phase interfaces importantly contribute to the enhanced fracture toughness.     

电弧喷涂快速制模技术研究与发展现状

电弧喷涂快速制模技术因其制模周期短、成本低等优点,成为当前模具快速制造技术重要发展方向之一。文章介绍了电弧喷涂快速制模技术的基本原理,各工艺参数对电弧喷涂制模的影响,电弧喷涂快速制模的工艺路线及其技术特点,综述了电弧喷涂快速制模发展现状,最后对电弧喷涂快速制模发展方向进行了展望。     

酶法快速测定植物油中游离甾醇

目的 基于甾醇在胆固醇氧化酶的作用下与显色剂产生显色反应,建立了固相萃取结合酶法测定植物油中游离甾醇含量的快速检测方法。方法 采用固相萃取（Solid Phase Extraction, SPE）结合酶法40 min内实现对植物油中的游离甾醇含量测定,并应用于植物油中游离甾醇含量的测定。结果 方法学验证的结果显示,植物甾醇含量在浓度范围0.3~7.5 mg/mL之间线性良好,检出限为0.018 mg/g,日内精密度为7.94%,日间精密度为6.88%,回收率在84.75%~99.50% 之间,实际样品的检测结果显示,酶法与气相色谱-串联质谱法（gas chromatography-tandem mass spectrometry, GC-MS）的相对误差在±20%以内,且酶法的检测效率比GC-MS法提高3倍。常见的几种植物油中,游离甾醇含量较高的是玉米油和菜籽油,分别为1.53~3.66 mg/g和1.98~3.02mg/g。结论 本研究建立的SPE结合酶法检测植物油中游离甾醇的快速检测方法稳定性、重现性好、灵敏可靠,可满足植物油中游离甾醇的现场批量快速检测。     

原子荧光快速测定环境水样中的砷

本方法采用氢化物-原子荧光方法测定环境水样中的砷,经反复试验证明,本方法是测定环境水样中砷污染的快速、灵敏、具有推广意义的方法。结果表明,本方法检出限为0.07μg/L,相对标准偏差为3.5%,回收率为91%-105%。