CIM技术在塑性成型工程的应用

本文根据国外ＣＩＭ技术发展的概况，针对塑性成形工程的特点，提出了塑性成形工程中实施ＣＩＭＳ技术应用和研究的几个重要的方向，同时，从系统集成的角度，指出基于知识集成的智能制造系统应是ＣＩＭＳ进一步发展的重点，最后，对这类系统建模的基本技术与方法进行了讨论。     

板料成形优化技术进展与质量工程研究

板料成形过程的优化研究对于改进模具设计、提高产品质量具有重要意义。综述了板料成形工艺优化的研究现状。考虑到在有约束的设计优化中,最优结果常位于约束边界附近,随机因素的波动易导致产品质量不稳定甚至失效,难以保持产品的可靠性和稳健性。为此,本文应用质量工程学中的6σ理念,提出了基于数值模拟的板料成形6σ稳健设计优化方法。     

仪表视窗注射模设计

分析了电器仪表视窗的工艺性,介绍了电器仪表视窗注射模具的结构设计,并对采用公差带来计算成型零件尺寸的方法进行了初步的探讨,可以在一定程度上预测模具的使用寿命。     

冲模设计与制造技术的发展现状及前景

目前，我国模具工业的总体水平比较落后，制造水平以数字控制阶段为主。CAD／CAE／CAPP、FMS和KBR技术是模具设计技术的发展方向。金属高速切削加工和电加工、超精加工和微细加工、复合加工、表面处理、研磨抛光等都是模具加工技术的发展方向。     

Tool design in a multi-stage drawing and ironing process of a rectangular cup with a large aspect ratio using finite element analysis

Tool design is carried out for a multi-stage deep drawing and ironing process of a rectangular cup with the large aspect ratio using the result of the finite element analysis. The analysis incorporates three-dimensional continuum elements for an elasto-plastic finite element method with the explicit time integration scheme using LS-DYNA3D. The analysis simulates the five-stage deep drawing and ironing process with the thickness control of the cup wall. Simulation is performed in order to investigate the failure by tearing during the forming process at the initial state of tool design. The analysis reveals that the difference of the drawing ratio within the cross section induces non-uniform metal flow which causes severe local extension. The irregular contact condition between the blank and the die also induces non-uniform metal flow which causes local wrinkling. This paper identifies such unfavorable mechanism in the rectangular cup drawing with ironing and proposes a new tool design with the guideline for modification in the design of the process and the sequential tool shape. The finite element analysis result with the improved tool design confirms that the proposed design not only reduces the possibility of failure but also improves the quality of a deep-drawn product. The numerical result shows fair coincidence with the experimental result.     

Numerically optimal design for the system with coupled complex transport phenomena-application to the Submerged Entry<Emphasis Type="Italic">Nozzle</Emphasis> in continuous slab caster

This study presents a simple and robust algorithm for the optimal design of the system with coupled complex transport phenomena: the transport phenomena comprise fluid flow, heat and mass transfer. The (1+1)-Evolution Strategy method is adopted as the optimization method. In order to analyze the transport phenomena in the complex geometry generated during the optimization procedure, thefinite volume method with a boundary fitted curvilinear coordinate system is used. To confirm the validity of the present method, the optimal design for the inner shape of the simplified two-dimensionalSubmerged Entry Nozzle in the continuous slab caster is conducted. It is shown that the resulting design of the nozzle is consistent with the purpose and constraints of the design.     

捷联惯性制导系统的电路设计

通过对捷联惯性制导与平台惯性制导之间差异的分析，讨论了在进行捷联惯性制导系统的电路设计时所应注意的问题，在此基础上，用C32 DSP和可编程逻辑器件，设计了一个捷联惯性制导系统的电路。     

基于有限元的大型铝型材拉伸矫直设备设计方法研究

介绍了大型铝型材拉伸矫直设备的研究现状,分析了现有拉伸矫直设备的缺点,提出并设计了新型的大型铝型材拉伸矫直设备。采用有限元数值模拟方法,对大型铝型材拉伸矫直机的关键零部件受力变形状况进行了数值模拟,得到了设备关键零部件如拉伸头、移动横梁等的应力和应变分布情况,并对结构进行了优化。此种方法降低了设备制造成本,提高了设备的精度和刚度。生产实践表明:采用此方法设计的拉伸矫直机运行平稳可靠。     

冷镦挤复合的连接成形工艺分析及模具设计

基于镦挤连接成形的金属塑性变形规律,分析了一次连接成形件的冷镦挤复合成形的形变特点和工艺特点,进行了冷镦挤一次连接成形工艺过程的可行性分析设计和模具设计,并得到了生产实践验证。     

基于关联设计的弯曲级进模结构CAD方法研究

介绍了基于关联设计的弯曲级进模结构设计方法,描述了级进模装配约束关系的模型、弯曲工序对象和弯曲模组件对象,提出距离约束、几何约束、尺寸约束、依附约束4种约束方法。详细阐述了级进模弯曲设计中的装配树组织结构、关联设计、约束求解、参数化关键技术,及在此基础上实现的弯曲级进模块的设计流程和实现方法。