淬硬工具钢内圆表面磁性研磨加工实践与研究

磁性磨料研磨是一种较新的光整加工的方法，它是在S、N两极之间加入磁性磨料，磁性磨料吸附在磁极和工件表面上，并沿磁力线方向排列成有一定柔性的“磨料刷”，工件一边旋转，一边做轴向振动，以达到去除表层金属的目的，使工件表面粗糙度大大下降。本文介绍了磁性磨料研磨的加工原理，对工件在磁场中的受力情况进行理论分析。对淬硬工具钢(T8A)工件内圆表面进行磁性磨料研磨的加工试验．得出了不同的磁感应强度，不同加工间隙，以及不同研磨时间对加工表面粗糙度和研磨量的影响；从而得出了优化的磁性磨料研磨的加工参数：磁感应强度B=1．0—1．2T；加工间隙△=1-3mm；研磨时间t=4—5min。     

Dry Machining Tool Design via Chlorine Ion Implantation

DRY MACHINING is a keyword for manufacturingand production science in the twenty-first century,which requires significant reduction of environmentalburden and COi emission11.In the modern high-speedwet and semi-dry machining processes,huge amountsof lubricants and cleansing agents are wasted in dailyproduction2).Among various proposals aiming at thedry machining3"5>,in-situ formation of tribo-filrns mustbe an important concept to make dry machining tools.Authors have pointed out the impor…     

A new analytical–experimental method for the identification of stability lobes in high-speed milling

Increased working speeds and accelerations of high-speed machining produce excitation of oscillations and cause dynamic problems. These problems affect the tool life (tool wear and tool failure), produce shoddy end surface, reduce productivity, produces scrap parts and affect the environment. A chatter’s analytical prediction method was combined with experimental multidegree-of-freedom systems modal analysis to achieve the objective of generating a new method to obtain the stability lobes information. This paper describes the development of this new method which obtains the stability information for some vibration modes that can be used to graph the stability lobes for high-speed milling, and these to help in the selection of parameters for chatter free operations. Some tests were carried out to demonstrate the quality of this method and the accomplishment of the proposed goals.     

Ion implantation of superhard ceramic cutting tools

Despite numerous reports of tool life increase by ion implantation in machining operations, ion implantation applications of cutting tools remain limited, especially for ceramic tools. Mechanisms of tool-life improvement by implantation are not clearly established due to complexity of both implantation and tool-wear processes. In an attempt to improve performance of cubic boron nitride (CBN) tools for hard machining by ion implantation, a literature survey of ion-implanted cutting tools was carried out with a focus on mechanisms of tool-wear reduction by ion implantation. Implantation and machining experiments were then conducted to investigate implantation effects on CBN tools in hard machining. A batch of CBN tools was implanted with nitrogen ions at 150 keV and 2.5×10¹⁷ ions/cm² and further used to cut 61 HRc AISI 52100 steel at different conditions. Results show that ion implantation has strong effects on partsurface finish, moderate effect on cutting forces, but an insignificant impact on tool wear. Friction coefficients, estimated from measured cutting forces, are possibly reduced by ion implantation, which may improve surface finish. However, surprisingly, 2-D orthogonal cutting to evaluate tribological loading in hard machining showed no difference on contact stresses and friction coefficients between implanted and nonimplanted CBN tools. This paper was presented at the 2nd International Surface Engineering Congress sponsored by ASM International, on September 15–17, 2003, in Indianapolis, Indiana.     

The significance of normal rake in oblique machining

3D molecular dynamics (MD) simulations of oblique machining of an aluminum workmaterial with a single straight cutting edge were conducted over a wide range of normal rake angles (−45° to +45°) and inclination angles (0° to 45°). Three distinct rake angles, namely, the normal rake angle, α_n, the velocity rake angle, α_v, and the so-called effective rake angle, α_e, associated with oblique machining were considered. Variation of the three components of force (cutting, thrust, and oblique), force ratio (thrust force/cutting force), and specific energy (energy required for unit volume of material removed) with rake angle and inclination angle were determined. Based on the analysis of the simulation results, it is shown that normal rake angle is the angle of significance influencing the mechanics of oblique machining, especially from the point of view of cutting force and specific energy in machining, as reported at the macro scale by many in the literature.     

带冠整体涡轮盘加工中成型电极进给轨迹搜索方法研究

带冠整体涡轮的加工是机械制造业的一项关键技术,而电火花加工(EDM)是带冠整体涡轮加工最有效的方法之一.本文论述了带冠整体涡轮的三维造型以及成型电极的设计原则;采用逆向思维的方法,重点对成型电极在带冠整体涡轮盘狭窄通道中无干涉进给轨迹最优化搜索方法进行了研究,得到了四轴联动轨迹搜索的结果.     

Parallel kinematic concept for stationary high performance cutting in wood machining centers

In recent years parallel kinematic machines for wood machining have come into use more frequently. Despite first promising prototypes, these machines are single solutions for specific applications. To meet the requirements of shorter product life cycles and higher product diversity, high flexibility is demanded of the machining system. This paper presents a new wood machining center obtaining both, the reduction of the primary and secondary processing times. The machine concept, based on a parallel kinematic structure, allows high operating speeds and accelerations not only for workpiece machining but also for handling. Thus, the machine can be used without any external handling devices. The kinematic structure originates from a plane closed five-bar chain with two linear drives and additional drive axes for stroke and rotation. In order to increase the useable workspace a continuous motion between different assembly modes is realized. To guarantee a high feed rate and to minimize set-up times, an optimized dust exhaustion is included.     

Ultrasonic-assisted drilling of Inconel 738-LC

Generally in the drilling of modern aviation materials such as nickel and titanium base super alloys, problems frequently occur in terms of burr formation at the cutter exit, tool stress, high heat generation on tool surface as well as low process reliability. A recent and promising method to overcome these technological constraints is the use of ultrasonic assistance, where high-frequency and low-amplitude vibrations are superimposed on the movement of cutting tools. This paper presents the design of an ultrasonically vibrated tool holder and the experimental investigation of ultrasonically assisted drilling of Inconel 738-LC. The circularity, cylindricity, surface roughness and hole oversize of the ultrasonically and conventionally drilled workpieces were measured and compared. The obtained results show that the application of ultrasonic vibration can improve the hole quality considerably. Improvements of up to 60% have been achieved.     

汽车覆盖件快速模具原模加工机床的设计

设计了一套用于制造汽车覆盖件模具原模的数控机床,该机床的主机可以实现三坐标平动和两个坐标转动,工作台采用液压传动装置,可实现工作台的抬起、回转180°和回落,完成对车身的测量、原模的加工和模具的喷涂等工序.该机床具有加工测量精度高、柔性好、结构简单等优点,满足汽车覆盖件模具原模的加工要求.     

基于Petri网的OLED生产线建模与仿真

介绍了OLED(Organic Light Emitting Diodes)的制造过程及制造系统的PN模型。讨论了Petri网的分析技术。针对OLED制造生产线的复杂性,描述了具体的加工过程。采用结构化方法,综合应用自上而下与自下而上相结合的方法,建立了基于赋时变迁Petri网的OLED制造生产线模型,反映了整个生产线的加工动态特性。利用仿真工具Hpsim,对模型进行了仿真分析,并对其结果进行了定性分析,同时验证了模型的合理性和有效性。