长轴类零件开式挤压工艺应用及成形极限研究

长轴类零件开式挤压失稳包括弹性失稳和塑性失稳。将压杆失稳原理应用于开式挤压,得到了开式挤压弹性失稳的临界长径比及临界挤压应力的计算方法,建立了开式挤压工艺弹性稳定性校核模型,提出了提高抵抗弹性失稳能力的措施,如降低挤压应力、采用夹持器支承等方法。分析塑性失稳的原因,是零件的传力段的应力达到材料的屈服应力,而在入模口处出现局部镦粗。用上限法计算了圆截面件开式挤压应力,并绘制成可方便查阅的线图。提出了挤压变形程度、凹模半锥角、润滑状态及摩擦因子等是影响塑性失稳成形极限的主要因素,并结合计算线图给出了各影响因素的合理范围。以汽车传动花键轴开式挤压为例,应用失稳理论对挤压工艺参数的合理制定进行指导。     

MICROSCOPIC PHASE-FIELD SIMULATION COUPLED WITH ELASTIC STRAIN ENERGY FOR γ′(Ni3Al) PRICIPITATION IN Ni-Al ALLOY

基于微观相场动力学模型和微观弹性能理论,对Ni-Al合金中沉淀相Ni3Al(γ′)形貌演化、早期沉淀机制和后期粗化过程进行了原子层面的计算机模拟.结果表明:沉淀过程中γ′相形貌由早期随机分布的圆形或不规则状逐渐向方形转变,其排列的取向性也越来越明显,最后形成周边圆滑的长方块状颗粒,沿[10]和[01]弹性"软"方向规则排列.弹性应变能作用下的粗化过程遵循优先选择的原则,位于弹性"软"方向上的颗粒不断长大和粗化,位于弹性"软"方向外的颗粒逐渐消失,沉淀后期在基体中形成高度择优取向的微观组织.低浓度Ni-Al合金中γ′相的早期沉淀机制为非经典形核长大机制,其演化序列为:过饱和固溶体→非化学计量比有序相→化学计量比平衡γ′相→长大.     

双孔模型材挤压过程的有限元分析

本文采用大变形弹塑性有限元理论 ,对双孔模型材挤压成形过程进行了有限元分析。模拟了双孔模非对称角铝型材挤压变形过程 ,获得了挤压变形时网格畸变、流速、应力和应变分布 ,展示了型材挤压件变形不均匀细节。并与单孔模型材挤压过程进行了比较 ,发现双孔模[1] 挤压时 ,变形体内存在两个互为相反方向的涡流场 ,它们相互抵消 ,从而可以消除型材挤压过程中产生的扭拧、波浪、弯曲等缺陷。为提高挤压件质量 ,优化设计多孔型材挤压模以及制定合理的工艺 ,提供了理论依据     

时效对Mn-Cu-Al三元合金的内耗、杨氏模量和力学性能的影响

测量了Mn-Cu-Al三元合金(含56-60wt-％Mn,0-3.59wt-％Al)在-150—150℃的声频内耗,发现当试样在调幅线的温度范围内进行时效时,内耗随着时效时间的增加而增加,并在特定的时间内达到极大值.时效温度越高,达到极大值的时间越短.在时效一定的时间后出现马氏体相变峰和孪晶界面弛豫峰.相变峰随着时效时间的增加而向高温移动;弛豫峰则出现在15℃左右(频率约1kHz),测得其激活能是0.56eV. 在调幅线内时效使合金的硬度、强度及脆性墙加,Al元素有增加合金的强度而降低其内耗的作用.实验结果表明,在450℃时效2—3h,可得到合金的内耗和强度的最佳综合指标. 根据内耗、模量、金相检验和X射线分析的结果,认为调幅分解后产生的富Mn区是合金发生相变和高内耗的来源,也是合金的强度增加和韧性降低的原因.     

Elastic modulus measurements via laser-ultrasonic and knoop indentation techniques in thermally sprayed coatings

Nondestructive techniques for evaluating and characterizing coatings were extensively demanded by the thermal spray community; nonetheless, few results have been produced in practice due to difficulties in analyzing the complex structure of thermal spray coatings. Of particular interest is knowledge of the elastic modulus values and Poisson’s ratios, which are very important when seeking to understand and/or model the mechanical behavior or to develop life prediction models of thermal spray coatings used in various applications (e.g., wear, fatigue, and high temperatures). In the current study, two techniques, laser-ultrasonics and Knoop indentation, were used to determine the elastic modulus of thermal spray coatings. Laser-ultrasonics is a noncontact and nondestructive evaluation method that uses lasers to generate and detect ultrasound. Ultrasonic velocities in a material are directly related to its elastic modulus value. The Knoop indentation technique, which has been widely used as a method for determining elastic modulus values, was used to compare and validate the measurements of the laser-ultrasonic technique. The determination of elastic modulus values via the Knoop indentation technique is based on the measurement of elastic recovery of the dimensions of the Knoop indentation impression. The approach used in the current study was to focus on evaluating the elastic modulus of very uniform, dense, and near-isotropic titania and WC-Co thermal spray coatings using these two techniques. Four different coatings were evaluated: two titania coatings produced by air plasma spray (APS) and high-velocity oxyfuel (HVOF) and two types of WC-Co coatings, conventional and multimodal (nanostructured and microsized particles), deposited by HVOF. The original version of this article was published as part of the ASM Proceedings, Thermal Spray 2003: Advancing the Science and Applying the Technology, International Thermal Spray Conference (Orlando, FL), 5–8 May, 2003, Basil R. Marple and Christian Moreau, Eds., ASM International, 2003.     

弹性需求下易变质物品定价、营销与生产计划的联合优化

针对易变质的商品,分析基于弹性需求的定价、营销及生产计划的联合优化问题,并建立用于描述该问题的非线性规划模型。考虑到模型是高度非线性的,提出基于几何规划的求解方法。首先将高度非线性的问题简化为只含有一个变量的问题;然后利用黄金分割法获得原问题高质量的近优解;最后通过算例验证了所提出求解方法的可操作性和正确性,并分析了主要参数的灵敏度。     

二维圆环结构中弹性波传播的谱单元分析

为研究弹性波在结构中的波场特征,推导建立一种任意四边形二维谱单元,将其应用于二维圆环结构中的波传播行为模拟.以矩形平板结构中弹性导波传播分析为例,通过与传统有限元分析结果对比,验证所建立谱单元的有效性.有裂纹和无裂纹二维圆环结构谱单元模拟结果表明:弹性波在圆环结构中传播会发生频散;圆环结构表面的裂纹对瑞利波的传播影响最大;根据其反射波包位置可以确定损伤位置.     

An atomistic-continuum inhomogeneous material model for the elastic bending of metal nanocantilevers

The equivalent elastic modulus of nanocantilever can be obtained using atomistic simulation. However, the use of this modulus to predict the bending of nanocantilever results in significant error compared with direct atomistic simulation. The error originates from the surface effect. In our current work, the nanocantilever is considered as an inhomogeneous continuum material. The distributions of materials parameters at the cross-section, such as atomistic elastic constants, are calculated from atomistic simulations. These atomistic-information-based materials parameters are used as inputs to continuum model. A numerical example case validates the presented model and methodology. To correctly predict the structure-property relations of elemental nano-structures are very important for the design of nano-devices. Our continuum model includes nano-effects and provides another way to study nanomechanics.