Influence of surface roughness on flotation kinetics of quartz

Surface roughness of quartz particles was determined by measuring the specific surface area of particles. The wettability characteristics of particles were determined by measuring the flotation rate using a laboratory flotation cell. Experimental results show that the rod mill product has higher roughness than the ball mill product. For the particles with larger surface roughness, the flotation kinetics constant is also higher. Finally, empirical relationships between surface roughness (r) and the flotation kinetics constant (k) of quartz particles as k=A+Br+Cr ^0.5lnr+D/lnr+E/r and k=A+Br are presented, in which A, B, C, D and E are constants related to experimental conditions and mineralogical properties of mineral.     

Study on Wheel and Workpiece Position Error Influence on Surface Shape Accuracy during Ceramic Ball Grinding

The reasons for bringing surface accuracy error in uhra-precision grinding ceramic ball joint were analyzed, and the influences wheel position error and shaft run-out error on the ball joint surface accuracy were discussed. Through establishing three-dimensional grinding model, the mathematical relationship between the position error and surface accuracy was derived, and the distance from any point on spherical surface to the ideal center was calculated when position error existed, and a precise surface shape was got, and theoretical support was provided to improve the surface accuracy during the grinding process. Using self-developed ultra- precision grinding machine to do the ceramic ball grinding experiment, the surface accuracy PV value of ceramic spherical joint is 4. 8 μm.     

The influence of oleic acid on the hydration and mechanical properties of portland cement

To investigate the effects of OA on the portland cement using oleic acid （OA） as grinding aid and the effects of OA on the portland cement, we characterized the different perfermances of the cement, discussed the characteristics of properties. The results reveal that the OA can reduce the water requirement of normal consistency. With the content of OA added, setting time was extended. The OA can significantly improve the rheological properties of cement-based materials, while the compressive strength decreases.     

大型金属挤压机卸荷过程插装阀流固耦合分析

应用动力学分析软件ANSYS/LS-DYNA建立了大型金属挤压机卸荷插装阀FSI模型,从理论上研究了流固耦合单元算法及控制状态方程,并通过流固耦合仿真分析,得出了插装阀瞬态力学特性及卸荷过程中流体与插装阀阀芯相互作用下的冲击特性.研究结果表明:卸荷过程的平稳与阀芯阀套端盖接触时间有关,油液挤压时间最好不要超过0.04 s,平稳的卸荷过程中油液对阀芯的冲击力峰值为140kN,阀套最大Von Mises应力为456 MPa.     

提高因民公司选厂球磨机生产能力的实践

讨论了因民公司选厂近年来在提高球磨机生产能力上进行的实践：通过多碎少磨、磨矿操作条件调整等,磨矿生产能力提高22．67％,选矿综合能耗降低9．5％,钢球单耗降低6．5％,提高了选厂的生产经营效益。     

Changes in the structure of hematite by extended dry grinding in relation to imposed stress energy

The effect of extended dry milling in different mills on the structural changes of hematite concentrate has been investigated using a combination analysis of XRD line broadening, BET and particle size measurements. Structural changes were followed by XRD line broadening analysis using integral breadth method and Warren-Averbach approach. For analysis, the stress energy was estimated by considering different grinding variables in different mills and changes in the structure discussed in terms of stress energy.Within comparable range of stress energy, lower BET surface area was produced by grinding in the vibratory mill. The maximum surface area increased to 18,400 m²/kg in the vibratory mill after releasing 51,300 kJ/kg energy. The conversion of the 80% of initial hematite to amorphous phase during extended dry grinding by tumbling, planetary and vibratory mills, needs 4000, 8500 and 50,000 kJ/kg energy respectively. It was understood that vibratory mill introduces the minimum lattice strain and gives the largest crystallites when applying the same level of stress energy. The smallest crystallites with grinding in tumbling, vibratory and planetary mills were obtained about 17.3, 13.5 and 5.6 nm after releasing 5230, 51,300 and 15,600 kJ/kg respectively. For these levels of stress energy, in turn, the microstrain <ε_L=10 nm²>^1/2 exceeds 4.4 × 10^− 3, 3.9 × 10^− 3 and 5.3 × 10^− 3.It was further revealed that higher concentrations of defects (Amorphization and excess energy) per unit surface area were induced by grinding in the planetary and tumbling mills. A theoretical calculation of the energy contribution to the long-lived defects indicated that products from tumbling and planetary mills have higher excess energy compared to the products from vibratory mill for the same stress energy. The maximum theoretical excess energy was estimated about 75.4, 80.0 and 81.3 kJ per mole of the ground hematite with tumbling, vibratory and planetary mills after releasing 5230, 51,300 and 15,600 kJ/kg of stress energy respectively. Grinding in vibratory mill needs much more energy to reach the same effect as the other used mills. A comparison of specific energy input and stress energy among the used mills points out that for generation of the same levels of stress energy, the planetary mill consumes more energy than the other used mills.     

离心研磨过程中物料运动特征对加工效果的影响

以在离心场中运动的整团磨料为研究对象,分析了离心研磨机在加工过程中物料运动特征对加工效果的影响.文中通过对高速摄影实验结果的分析,探讨了磨料流在离心场中的运动规律,指明磨料流在运动过程中,其滑移层的运动及前沿界面曲线的变化是影响加工效果的重要因素.通过在不同机器参数下对工件的研磨实验,进一步验证了物料运动特征对加工效果影响的分析结果.     

数控超声磨削陶瓷型面自动编程系统研制

介绍了新研制的数控超声磨削成形加工机床的各运动轴，以及实现平行直纹面数控超声磨削加工的刀位计算和后置处理方法．分析了Visual C＋＋调用Matlab引擎时数据传递过程，实现了自动编程系统软件设计，并试验加工了陶瓷叶片直纹面．该自动编程系统使该机床可充分发挥其功能，所采用的Visual C＋＋与Matlab混合编程方法大大降低了软件开发难度，该方法也可为其它数控加工自动编程系统和非实时系统的开发提供参考．     

Mathematical Modeling of the Numerical Control Cam Grinder Wheel Center Displacement and Its Application

Considering grinding a cam with numerical control(NC)cam grinder,a mathematical model should be estab- lished with the unified parameter based on the original cam-lobe lift data to describe the movement of wheel and establish the relation between the wheel center coordinate,the measuring angle and workpiece's spindle rotation angle.By analyzing,the grinding wheel can be regarded as different followers.To the planar and roller followers,different mathematical models are established, but they can be unified in Eqs.(17)of this paper with the different value of the roller radius r_1.And also the model is suit for the edged follower when assuming the roller radius r_1=0.Experimental verification was done with TKM120 CNC/CBN grinder with NC sets' interpolation according to the model,which shows that high precision parts can be manufactured and this mathemat- ical model can be practically applied for NC cam grinder.     

Mathematical Modeling of the Numerical Control Cam Grinder Wheel Center Displacement and Its Application

Considering grinding a cam with numerical control (NC) cam grinder, a mathematical model should be established with the unified parameter based on the original cam-lobe lift data to describe the movement of wheel and establish the relation between the wheel center coordinate, the measuring angle and workpiece's spindle rotation angle. By analyzing, the grinding wheel can be regarded as different followers. To the planar and roller followers, different mathematical models are established, but they can be unified in Eqs.(17) of this paper with the different value of the roller radius r1. And also the model is suit for the edged follower when assuming the roller radius r1=0. Experimental verification was done with TKM120 CNC/CBN grinder with NC sets' interpolation according to the model, which shows that high precision parts can be manufactured and this mathematical model can be practically applied for NC cam grinder.