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This article proposed for the first time the method of the low-speed wire electrical discharge turning (LS-WEDT) combined with the multiple cutting strategy to fabricate carbon steel micro-rods. First, the rotating apparatus submerged in working fluid is designed and manufactured to enable the low-speed wire electrical discharge machine to generate cylindrical geometries. Besides, material removal rate, surface roughness, and machining precision of the micro-rod manufactured by the LS-WEDT are, respectively, investigated. Moreover, the surface microstructure and surface chemical reaction of micro-rods are characterized using scanning electron microscopy and energy-dispersive spectroscopy analysis. Experimental results display that the micro-rod of 70?µm diameter and 1000?µm length can be successfully fabricated. More importantly, the mean absolute diameter deviation of the micro-rod fabricated by LS-WEDT is 0.65?µm and the surface roughness is 0.53?µm, which identified the high machining precision and good surface quality of the micro-rod. 相似文献
43.
Sanghwan Choi Eungchul Kim Hyunho Seok Taesung Kim 《Advanced Engineering Materials》2023,25(16):2370055
Polycrystalline silicon (poly-Si) is widely used as a gate layer in integrated circuits, transistors, and channels through nanofabrication. Nanoremoval and roughness control are required for nanomanufacturing of various electronic devices. Herein, a nanoscale removal method is developed to overcome the limitations of microcracks, complex procedures, and time-consuming conventional fabrication and lithography methods. The method is implemented with a mechanically induced poly-Si phase transition using atomic force microscope (AFM). Mechanical force induces the covalent bonds between silicon and fluorine atoms which cause the phase transition of poly-Si. Then, the bond structure of the Si molecules is weakened and selectively removed by nano-Newton-scale force using AFM. A selective nanoscale removal with roughness control is implemented in 0.5 mM TBAF solution after mechanical force (43.58–58.21 nN) is applied. By the magnitude of nano-Newton force, the removal depth of poly-Si is controlled from 2.66 to 21.52 nm. Finally, the nanoscale fabrication on poly-Si wafer is achieved. The proposed nanoremoval mechanism is a simple fabrication method that provides selective, nanoscale, and highly efficient removal with roughness control. 相似文献
44.
Titanium alloy metal matrix composites reinforced with silicon carbide fibre are being evaluated for a range of highly loaded aerospace applications. Although expensive, if used selectively they can have a dramatic effect on performance and weight. The SMC has one of the strongest capabilities in Europe for the development and production of titanium fibre reinforced MMCs. Consisting of the DRA Sigma silicon carbide fibre manufacturing facility, producing fibre on a commercial basis, and the manufacture of titanium alloy MMCs in commercial quantities by the foil fibre route, and at pilot scale using the alternative matrix coated fibre route. In the foil fibre route a filament winding and fugitive binder method is used to produce a range of component shapes with excellent fibre distribution and consistent properties. The matrix coated fibre process is seen to have advantages over the alternative methods and is likely to become an important manufacturing route for titanium MMCs, particularly for exotic high temperature titanium alloys and intermetallics, and for shapes such as rings, tubes and shafts. As no titanium MMCs components have yet reached full production, it is unclear which of these fabrication methods will become commercially viable, if any. But, the choice is likely to be based on cost, availability and product quality. 相似文献
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46.
Brian A. EnglishAuthor Vitae Mark G. AllenAuthor Vitae 《Sensors and actuators. A, Physical》2011,172(2):483-490
The presented work studied thermal interactions between laminated, metal-foil, hot-wire igniters and exothermic solid-state, composite chemical systems in order to demonstrate precise timing control of a thermal ignition process. The study includes FEA modeling, device fabrication, and characterization to demonstrate control microthruster ignition delays to within 2 ms. The modeling included studies of total ignition delay as well as the ignition delay variation versus process variations. Microthrusters were then fabricated via printed circuit board lamination, and the ignition performance was characterized. The characterization showed agreement with modeling to within 2-sigma for most cases. And the characterization demonstrated that the ignition delay could be controlled to within 0.36 and 0.84 ms for the best case. Furthermore, this performance was demonstrated with a small battery supply (200-600 mAh) and minimal electronics in the ignition system. This work extends the use of current microthrusters to short-lifetime applications that need high forces delivered in millisecond time intervals. 相似文献
47.
Olivier Kerbrat Pascal Mognol Jean-Yves HascoëtAuthor vitae 《Computers in Industry》2011,62(7):684-692
Design for manufacturing (DFM) approaches aim to integrate manufacturability aspects during the design stage. Most of DFM approaches usually consider only one manufacturing process, but product competitiveness may be improved by designing hybrid modular products, in which products are seen as 3-D puzzles with modules realized individually by the best manufacturing process and further gathered. A new DFM system is created in order to give quantitative information during the product design stage of which modules will benefit in being machined and which ones will advantageously be realized by an additive process (such as Selective Laser Sintering or laser deposition). A methodology for a manufacturability evaluation in case of a subtractive or an additive manufacturing process is developed and implemented in a CAD software. Tests are carried out on industrial products from automotive industry. 相似文献
48.
High-T
c
superconductivity has generated a great deal of interest because of the challenges it presents in the fields of material science, condensed matter physics, and electrical engineering, and because of the potential applications which may result from these research efforts. Thin-film passive microwave components may become the first high-temperature superconducting (HTS) devices available for widespread use and commercialization. In this article, we review aspects of material science, physics, and engineering which directly impact high-T
c
superconducting microwave devices and discuss issues which determine the performance of these devices. Methods of growing HTS thin films on large-area substrates, techniques for fabricating single-level HTS passive microwave components, and the relevant properties of high-T
c
superconducting films are discussed, with a focus on thin films of the HTS material YBa2Cu3O7–. Several known mechanisms for microwave loss in both the superconductor and the dielectric substrate are presented. An overview of the general classes of superconducting passive microwave devices is given, and representative microwave devices which have been recently demonstrated are described in detail. Examples of a select few HTS active microwave components are also presented. Potential microwave applications are illustrated with comparisons to current technology. 相似文献
49.
50.
机械力化学制备陶瓷材料的研究进展 总被引:7,自引:0,他引:7
在球磨过程中机械力化学使颗粒和晶粒细化产生裂纹,比表面积增大,晶格缺陷增多,晶格发生畸变和非晶化,乃至诱发低温化学反应,可制备出高活性陶瓷粉体和性能优异的陶瓷基材料。介绍了机械力化学在陶瓷材料研究中的最新研究进展。同时,还讨论了不同球磨工艺条件对材料制备过程的影响;并对其未来发展进行了展望。 相似文献