圆环面刀具五坐标数控加工旋转切触刀位算法

针对圆环面刀具加工开阔自由凹曲面,提出一种新的五坐标旋转切触刀位算法。算法来自于传统多点切触加工的逆向思考,首先确定刀具在工件曲面等距面上局部坐标系中的初始位置,然后优化调整刀具的后跟角和侧偏角,使刀具表面和工件曲面在不发生局部过切的前提下在最小主曲率方向两侧实现两点切触。与传统的多点刀位算法根据两个切触点来计算刀位不同,旋转切触刀位算法通过刀具的后跟角和侧偏角来确定最优刀位,而刀具表面和工件曲面之间的两个切触点则不需要求出。实例计算和加工仿真表明,旋转切触刀位算法不仅能够有效地产生无局部过切的多点刀位,从而不需要额外的局部过切检测及修正过程,而且在相同的加工误差下其产生的加工带宽约为UG算法的两倍,加工效率得到明显提高。     

圆柱齿轮剐齿技术

为满足航空、航天、汽车、风能等行业发展对特殊结构齿轮的需要,针对现有齿轮加工方法无法完成非贯通、无退刀槽内斜齿加工的问题,提出一种全新概念的齿轮加工方法——剐齿。从齿轮切削加工的实现、切屑的形成、切屑的排出等角度出发,给出剐齿概念和剐齿加工的特点。依据相错轴螺旋齿圆柱齿轮啮合原理,解释剐齿加工原理。根据剐齿原理,确定剐齿加工所需运动,并推导各个运动之间的关系,建立剐齿加工运动模型。应用微分几何知识,推导切削点处的相对运动速度,分析相对运动速度的影响因素,证明剐齿切削实现的可行性。利用自行设计的数控剐齿机床和刀具进行加工验证。最后给出结论,提出需要进一步展开的研究工作。     

托纸板模具设计与模具型芯的数控加工

以一款打印机的托纸板注射模的设计和模具后模的数控加工为例,详尽地介绍了运用UG软件进行注射模设计和数控加工的工艺和步骤.     

机架辊齿轮同步安装方法

通过独特的工艺孔、工艺销加工工艺和装配工艺,确保机架辊齿轮的安装精度。     

高速切削TiAl6V4温度和切削力动态变化规律研究

切削温度和切削力是反映高速切削加工过程的两个重要物性指标,是高速切削研究的主要内容.本文基于实验验证的有限元数值模拟技术,系统研究了高速切削TiAl6V4过程中切削温度与切削力随切削速度的变化规律,揭示了其中的物理起源,并对Salomon假设的存在性进行了初步探索.研究结果表明,刀具与切屑接触区温度总是随着切削速度的增...     

Fault Diagnosis Method Based on System-phenomenon-fault Tree

The historical records of mechanical fault contain great amount of important information which is useful to identify the similar fault.The current fault diagnosis methods using historical records are inefficient to deal with intuitive application and multicomponent multiphase fault diagnosis.Towards the problem,the rapid and intelligent fault diagnosis method based on system-phenomenon-fault (SPF) tree is proposed.The method begins with the physical system of the fault system,conceives the fault causes as leaves,the fault causes as leaves and the frequentness of fault as the interrelationship,and finally forms the fault tree with structural relationship of administrative subordination and flexible multi-granularity components.Firstly,the forming method of SPF tree is discussed;Secondly some basic definitions as synonymous branch,the tough degree of the branch,the dominant leaf,and the virtual branch are defined;and then,the performances including the merger of the dominant branches keeping dominant,the merger of the synonymous branches keeping dominant were proved.Furthermore,the merging,optimizing and calculating of virtual branch of SPF tree are proposed,the self-learning mechanism including the procedure and the related parameter calculation is presented,and the fault searching method and main fault statistics calculation are also presented based on SPF tree.Finally,the method is applied in the fault diagnosis of the certain type of embedded terminal to demonstrate fault information searching in the condition of the synonymous branch,the virtual branch merging and visual presentation of search results.The application shows that the proposed method is effective to narrow down the scope of searching fault and reduce the difficulty of computing.The proposed method is a new way to resolve the intelligent fault diagnosis problem of complex systems by organizing the disordering fault records and providing intuitive expression and intelligent computing capabilities.     

汽轮机叶片叶根加工工艺分析

轮机叶片根部结构复杂、定位精度要求高.传统的机械加工工艺繁杂,效率较低,刀具损耗大,成本高,加工难度很大.通过技术改造,设计选择专用的加工刀具,编制全新加工工艺,一举解决了这个加工难题.实际加工发现,采用新工艺后生产效率大幅度提高,加工时间大大缩短,成本降低,零件加工质量稳定.取得了良好的生产效益.     

齿轮工艺方案选择

在汽车发动机齿轮的加工工艺中,齿坯加工方案和齿轮剃齿参数的确定,直接影响齿轮齿形加工的主要因素。文中通过对齿坯加工工艺方案的分析选择,找到了一条既能满足工艺性能,又能降低成本的有效途径。     

刀具半径补偿中的少切现象与对策

探讨了在数控铣削加工中,利用刀具半径补偿功能编程对工件进行加工时,工件产生少切削现象的原因,并提出了相应的解决措施。     

数控机床对刀原理及方法

数控机床的对刀操作是数控加工中重要而关键的环节,对刀精度直接影响零件的加工质量,而对刀效率也与数控加工效率密切相关。文中阐述了数控加工的对刀原则和常用方法,分析了各种对刀方法的优缺点。