250kW炉底升降式电阻炉设计简介

介绍了新设计炉子的总体结构和主要参数；对炉子中的升降机构，电热元件，砌砖体等部分的设计构想和结构特点分别作了阐述。炉子经过制造和使用表明，制作容易，维修方便，使用性能良好。     

ZL105合金悬浮铸造工艺研究

对ZL105合金悬浮剂的制备、加入量、加入方式、加入温度及熔化时间等悬浮铸造工艺进行了初步探讨。结果表明,ZL105合金采用恳浮铸造简单易行,而且对减小体收缩、细化晶粒组织、降低壁厚对晶粒组织的敏感性以及提高针孔度级别有明显效果。     

小型储气罐火灾工况数值模拟分析

以某输气管线气液联动执行机构中的储气罐为例,利用Ansys Fluent软件建立同比例三维模型,模拟火灾工况下,外部热量不断输入,罐内压力和罐体温度随时间的变化情况。利用Aspen Hysys软件模拟计算该小型储气罐在火灾工况下安全泄放所需的最小安全阀口径。结果表明,当钢制储气罐外部发生火灾时,罐体温度和罐内压力急剧升高,在很短的时间内就能达到储气罐坍塌温度和储气罐设计压力;达到钢制储气罐坍塌温度的时间滞后于达到储气罐设计压力的时间;从安全的角度,设置安全阀可安全有效泄放气体,即使储气罐发生坍塌,也有助于降低事故发生的危害程度;确定的安全阀最小口径为0.03 cm²,建议选型的安全阀口径不低于0.05 cm²。     

Balanced multiple weighted linear discriminant analysis and its application to visual process monitoring

Visual process monitoring is important in complex chemical processes. To address the high state separation of industrial data, we propose a new criterion for feature extraction called balanced multiple weighted linear discriminant analysis(BMWLDA). Then, we combine BMWLDA with self-organizing map(SOM) for visual monitoring of industrial operation processes. BMWLDA can extract the discriminative feature vectors from the original industrial data and maximally separate industrial operation states in the space spanned by these discriminative feature vectors. When the discriminative feature vectors are used as the input to SOM, the training result of SOM can differentiate industrial operation states clearly.This function improves the performance of visual monitoring. Continuous stirred tank reactor is used to verify that the class separation performance of BMWLDA is more effective than that of traditional linear discriminant analysis, approximate pairwise accuracy criterion, max–min distance analysis, maximum margin criterion, and local Fisher discriminant analysis. In addition, the method that combines BMWLDA with SOM can effectively perform visual process monitoring in real time.     

Numerical optimization for blades of Intermig impeller in solid–liquid stirred tank

The multiphase flow in the solid-liquid tank stirred with a new structure of Intermig impeller was analyzed by computational fluid dynamics(CFD).The Eulerian multiphase model and standard k-ε turbulence model were adopted to simulate the fluid flow,turbulent kinetic energy distribution,mixing performance and power consumption in a stirred tank.The simulation results were also verified by the water model experiments,and good agreement was achieved.The solid-liquid mixing performances of Intermig impeller with different blade structures were compared in detail.The results show that the improved Intermig impeller not only enhances the solid mixing and suspension,but also saves more than 20% power compared with the standard one.The inner blades have relatively little influence on power and the best angle of inner blades is 45°,while the outer blades affect greatly the power consumption and the optimized value is 45°.     

搅拌槽形对含钒页岩固液混合特性的数值模拟

搅拌槽是湿法提钒工业应用的重要设备,但在实际应用中存在矿物混合不均匀、易沉积在搅拌槽底部的问题。运用计算流体动力学(CFD)FLUENT软件,采用多重参考系法（MRF）、标准的k-ε方程、欧拉—欧拉多相流模型,对不同底部形状搅拌槽进行固液流场数值模拟。研究表明,平底搅拌槽对大粒径颗粒易产生固相沉积,圆底搅拌槽能有效解决沉积问题且搅拌更加均匀,槽内搅拌死区大幅下降。对槽内不同位置流场进行考察,圆弧底搅拌槽的湍动能、速度均优于平底搅拌槽,有利于提高固液混合效率。     

单晶高温合金定向凝固过程中初生碳化物的上浮现象SCIEI

本文在一种抗热腐蚀单晶镍基高温合金平面及胞状液-固界面定向凝固条件下,发现了初生碳化物(TiC)的上浮现象并分析了其形成原因。     

油箱壁板裂纹分析

两批油箱壁板在加工完成后,放置一段时间后出现裂纹.通过对故障油箱壁板的裂纹宏观观察、断口的宏微观观察以及裂纹金相分析和材料的性能测试,对壁板裂纹的性质与原因进行了分析.结果表明,两批油箱壁板裂纹的性质均为应力腐蚀开裂,壁板上应力腐蚀裂纹的产生与壁板材料的热处理状态、壁板加工后较高的残余应力以及存放环境中的腐蚀介质有关.     

5000m3液氨球罐缺陷分析

介绍建峰化工总厂化肥厂液氨球罐在进行周检时发现的缺陷及状况。针对不同类型缺陷 ,对其出处、成因按相关标准理论进行详细分析 ,运用规程进行强度校核、评定 ,得出球罐在下一检验周期前仍然安全可靠 ,提出了预防措施和建议